Cleaning The bottom assembly of the TS-4 or TS-5 will self-clean during a Clean-In-Place (CIP) cycle that is run to clean the inside of the tanker that the unit is cleaning. It may be necessary to clean the manway gasket (Item 9) areas that are not directly in contact with the CIP solution. Wipe down or remove the manway gasket from the assembly and utilize Clean-Out-of-Place (COP) methods to periodically clean this gasket. Maintenance Gaskets will require periodic replacement. The frequency of gasket replacement will depend on the gasket material, operating conditions, process being cleaned, and CIP conditions. The TS-5 spray device will need to be re-built or replaced if rotation slows or stops.
Troubleshooting Table 2: Troubleshooting Problems
Solutions
1. Ensure that a full and optimized CIP cycle (pre-rinse, chemical wash, post-rinses at the adequate times, temperatures, and chemical concentrations) has been run. 2. Ensure that proper flow and pressure is delivered to the unit ( See Table 1 ). 3. For tanker trucks over 44’ in length, utilize a TS-5 assembly. 4. For tough soils, a TS-5 assembly may be required. 1. Ensure a full and optimized CIP cycle (pre-rinse, chemical wash, post-rinses at the adequate times, temperatures, and chemical concentrations) has been run. 2. Ensure that the supplied flow and pressure rates meet the component specification requirements ( See Table 1 ). 3. Ensure that the minimum cycle time is met for each phase (e.g., rinse, chemical wash, sanitize) to provide complete spray coverage of the tanker interior. 4. Ensure that the TS-5 Spray is rotating during CIP. 1. Ensure that proper flow and pressure is delivered to the unit (See Table 1). 2. Rotating jet spray device re-build or replacement may be required. Contact Sani-Matic for replacements. 3. Inspect the TS-5 Jet Spray device to ensure the nozzles are not blocked by particles. 1. Ensure the arm springs are properly set. 2. Ensure that the manway gasket is creating a proper seal and no damage is present.
TS-4 Unit Does not Fully Clean Tanker Truck
TS-5 Unit Does not Fully Clean Tanker Truck
TS-5 Spray is Not Rotating
Spray is Leaking from the Manway
DM-0016_Tanker Spray Washers_IOM_Rev3.0.docx
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