Case Study 1
Case Study 2
The Challenge A global food company contacted the Sani-Matic Tactical Solutions team to identify ways to shorten its CIP cycle times, while maintaining a complete clean. The Process Sani-Matic performed a full CIP analysis over a 3-day period by reviewing the CIP programming, standard operating procedures, cleaning cycle observations and more. A 20-page report of the review was given to the customer detailing 31 separate recommendations for system optimization. The Solution Two simple recommendations: • Replace the cold water supply with hot water • Modify the hold conditions for once-through rinses The Result These recommendations were easily implemented by the company’s plant maintenance team with a minimal plumbing investment. The result? Every cleaning cycle was reduced by 1½ hours — a significant increase in production time.
The Challenge A large North American food company contacted the Sani-Matic Tactical Solutions team to identify ways to reduce its chemical consumption of one Intermediate Bulk Container (IBC) tote a week. The Process Sani-Matic performed a full CIP analysis over a 3-day period by reviewing the CIP programming, standard operating procedures, cleaning cycle observations and more. A 16-page report of the review detailed 32 separate recommendations for system optimization. The Solution Two simple recommendations: • Adjust the recovery setpoint • Add a control to prevent the tank from overflowing The Result These recommendations were easily implemented by the company’s plant maintenance. The result? The plant’s chemical consumption was reduced from one IBC tote a week to one IBC tote a month — a chemical savings of approximately $6,600/month. “Utilizing Sani-Matic’s recommendations following the assessment of our CIP process, we revised our cleaning cycle parameters. This resulted in the reduction of chemical consumption from one IBC per week to one IBC per month.” – Engineering Manager, Large North American Food Company
“Sani-Matic’s audit of our CIP systems and Standard Operating Procedures enabled us to shave 1 1 / 2 hours off of every cleaning cycle without having to make any additional investment.” – Plant Sanitation Manager, Global Food Company
Shortened Cycle Times and Saved Money
Reduced Chemical Consumption
while maintaining a complete clean HOURS Our Tactical Solutions Team was able to shorten CIP cycle times by . 15
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