Food & Beverage
Vat Washers: Thorough, Efficient Cleaning of Vats, V-mag Buggies and More.
The Sani-Matic Vat Washer completely cleans the interior and exterior surfaces of large vats, bins, plastic combos and V-mag buggies with its exclusively designed rotating spray bars.
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Advantages • Complete Clean. Sani-Matic’s exclusively designed rotating spray bars evenly distribute cleaning solution and the inverting door carriage allows for a complete clean of the vat's interior and exterior. • Repeatable Results. Consistent results from a controlled, documented cleaning process. • Safety. Easy loading and unloading with built-in door ramp and inverting door carriage. Washer minimizes operator exposure to high temperatures and strong concentrations. • Chemical, Water and Utility Savings. Washer’s dual reservoir design utilizes a re-use process to reduce chemical, water and utility consumption. Optional conveyorized strainer reduces the amount of chemicals required to remove soils.
Applications
Stainless Steel Vat
Plastic Combo
Industry Standard Compliance • UL 508A • ANSI/ISA-88 Batch Control
Buggy
• Authorized to Provide Canadian Registration Numbers (CRN) • Helps Meet FSMA and HACCP Sanitation Preventive Controls
SaniTrend ® Cloud Reporting Software
CLEANING CYCLE REPORTS (CR ESSENTIALS)
CLEANING CYCLE REPORTS (CR INSIGHTS)
Add SaniTrend ® Cloud Cleaning Reports (CR) software to your equipment to efficiently and automatically record and store critical data (e.g., temperature, conductivity). SaniTrend ® Cloud CR Essentials records all critical data in easy-to-interpret cleaning records. SaniTrend ® Cloud CR Insights adds features like event logs, Overall Equipment Effectiveness (OEE) scoring, Preventive Maintenance (PM) Tracking, and more.
Learn more at our website at sanimatic.com/sanitrendcloud/
OEE TRENDING (CR INSIGHTS)
Features
Standard • Single- and dual-position washers • Three- to five-minute typical cycle time • Stainless steel construction • Door carriage with hold-downs and ramp for floor loading • Gear-driven spray manifolds • High-impact, 360° spray nozzles including directional sprays to the bottom of vats and buggies • Two-stage, solution straining system for heavy soil capture in the sump and fine particulate capture in the pump discharge • Pre-piped centrifugal supply pump • Automatic temperature and water level controls with alarm and shutdown • Direct steam injection heating system • PLC controls with control interface and indicator lights • Automatic final rinse control
Optional • Automatic detergent injections/concentration control • Automatic sanitizer injection system • Motor starter/disconnect with cabinet-mounted enclosure
• Indirect (steam coil) heating • Conveyorized strainer scraper • Exhaust fan • Load area barrier • Sani-Matic Start-up Services
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How it Works
2. Loading
1. Controls All cleaning steps are controlled by an Allen- Bradley Programmable Logic Controller (PLC). The operator is able to select and initiate automatic wash cycles from a PanelView operator interface on the control panel or a remotely located push button panel.
• The door acts as a graded ramp for easy loading. • The door carriage assembly inverts the vats into the wash cabinet using pneumatic cylinders connected to pivot arms. The vats are inverted greater than 90°
for complete cleaning coverage and drainage.
3.
Rotary Spray Assembly
The spray system applies pressurized, heated water through a gear-driven rotating spray manifold with a series of nozzles. It provides 360° coverage to thoroughly clean the vat's interior and exterior.
4. Automatic Reservoir Selection Segregated detergent and pre-rinse reservoirs save chemical costs. Recirculation allows increased flow rates, while minimizing water use. A diverter plate provides automatic reservoir selection.
Cycle Steps
1. Pre-Rinse Step • The pre-rinse cycle removes heavy soils prior to the detergent cycle. This step reduces the amount of chemicals needed to remove soils. • Water recovered from the previous final rinse cycle is drawn from the reservoir tank, heated, and recirculated using a sanitary centrifugal pump.
2. Wash Step • Detergent cleaning is initiated through the rotating spray assembly and operates for a preprogrammed cycle. • Detergent is continuously heated and recirculated, saving chemicals and ensuring a consistent repeatable process.
3. Final Rinse Step • The final rinse cycle uses fresh water through a separate final rinse manifold and nozzle system for complete coverage of interior and exterior surfaces. Final rinse water is diverted to the pre-rinse reservoir to freshen the water for the next pre-rinse cycle. • Soil is diverted over the tray strainer in the detergent reservoir for removal.
FBB-0005.4
Cleaning Confidence. Repeatable results you can count on every time you clean your process parts and equipment. That’s Cleaning Confidence from Sani-Matic.
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Sani-Matic, Inc.
(p) 800-356-3300
(f) 608-222-5348
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