Bio-Pharm
ADEPT Rack Program: A ccurate D esign, E xact P lacement, T argeted spray. Cleaning Validation Simplified with Rack Design Process Expertise
Sani-Matic's ADEPT Rack Program guides project managers and validation engineers through the complex process of achieving a repeatable cleaning process – from parts load list development, 3-D modeling, and parts placement to the final rack design customized for your process.
sanimatic.com
ADEPT Rack Program: A ccurate D esign, E xact P lacement, T argeted spray. Cleaning Validation Simplified with Rack Design Process Expertise
Rack Design Expertise
Sani-Matic’s team of designers and engineers are dedicated to creating rack designs that will help move your project smoothly through the cleaning validation process. Our rack design experts give critical attention to creating accurate designs that ensure precise part positioning for each individual component. Exact part placement, and active rack spray coverage for inner and outer surface cleaning, allows for repeatable cleaning and drying results for all parts.
A ccurate D esign
E xact P lacement
T argeted spray
3-D modeled components for accurate design
Each part has a designated place on the rack
Active rack spray connection for targeted spray coverage
PharmaCab MP Series racks
PharmaCab SP Series racks and transfer carts
sanimatic.com
Sani-Matic has the expertise to guide project managers and validation engineers through the rack design process. The Sani-Matic ADEPT Rack Program leads customers through the process of gathering parts information, creating a complete parts load list for 3-D part modeling, ensuring the final rack design meets process needs and providing a verified riboflavin spray coverage test. Rack Design Process Expertise
STEP
STEP
Parts Load List for 3-D Modeling
Part Dimensions Sani-Matic Model No.
Item No.
Active Spray?
Qty.
Part Description
Material
L"
W" H"
1
4
CUSTOMER COMPONENT, HOSE BARB, 0.75 X 0.50, TC x BARB
316L
1.0 1.0 1.5
07452REF
NO
2
2
CUSTOMER COMPONENT, STIR BAR RETRIEVER, 17.00LG, 0.25OD
PTFE
0.3 0.3 17.0
15725REF
3
2
CUSTOMER COMPONENT, FUNNEL, 6.00
Polypropylene
6.0 6.0 5.5
4
1
CUSTOMER COMPONENT, BOTTLE, GLASS, 10L
Glass
9.4 9.4 16.4
5
3
CUSTOMER COMPONENT, BOTTLE, GLASS, 1L
Glass
4.0 4.0 8.9
6
2
CUSTOMER COMPONENT, SCOOP, LARGE, SS
304
7.8 7.8 12.0
7
15
CUSTOMER COMPONENT, CAP, END, 2.00, TC
316L
2.5 2.5 0.3
3-D Parts Modeling Option 1: Parts Modeling at Sani-Matic • Parts sent to Sani-Matic for modeling Option 2: Parts Modeling On-site • Sani-Matic field engineers go on-site for modeling Option 3: Parts Modeling from 2-D Drawing • Customer provides 2-D drawings
8
1
CUSTOMER COMPONENT, TEE, TUBE, 2.00, TC, 316L
316L
7.0 2.5 4.8
9
10 CUSTOMER COMPONENT, CAP, BOTTLE, THREADED, 2.00 X 1.00
Polyethylene
2.2 2.2 1.1
10
1
CUSTOMER COMPONENT, GRADUATED CYLINDER, GLASS, 4L
Glass
8.7 8.7 23.9
CUSTOMER PROVIDED INFORMATION
SANI-MATIC PROVIDED INFORMATION
• Gather parts information • Identify parts groupings • Determine load density • Initial load configuration
Develop Parts Load List
STEP
STEP
Preliminary Rack Configuration • Preliminary rack layout developed • Load configuration sent for customer approval
Rack Design • Detailed rack design created • General assembly drawings sent for customer approval
RACK DESIGN ENTERS MANUFACTURING PROCESS FOR FABRICATION
STEP
STEP
Option 1: Factory Testing - Riboflavin Dependent on the following: • Cabinet washer availability / schedule • Parts availability
Option 2: Site Testing - Riboflavin • Sani-Matic field engineers perform at customer facility • Modifications are performed on-site if required
Validated Spray Coverage • Successful riboflavin spray coverage test • Part cleanability is documented
BPB-0008.1
Cleaning Confidence. Repeatable results you can count on every time you clean your process parts and equipment. That’s Cleaning Confidence from Sani-Matic.
sanimatic.com
Sani-Matic, Inc.
(p) 800-356-3300
(f) 608-222-5348
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