Sani-Matic has the expertise to guide project managers and validation engineers through the rack design process. The Sani-Matic ADEPT Rack Program leads customers through the process of gathering parts information, creating a complete parts load list for 3-D part modeling, ensuring the final rack design meets process needs and providing a verified riboflavin spray coverage test. Rack Design Process Expertise
STEP
STEP
Parts Load List for 3-D Modeling
Part Dimensions Sani-Matic Model No.
Item No.
Active Spray?
Qty.
Part Description
Material
L"
W" H"
1
4
CUSTOMER COMPONENT, HOSE BARB, 0.75 X 0.50, TC x BARB
316L
1.0 1.0 1.5
07452REF
NO
2
2
CUSTOMER COMPONENT, STIR BAR RETRIEVER, 17.00LG, 0.25OD
PTFE
0.3 0.3 17.0
15725REF
3
2
CUSTOMER COMPONENT, FUNNEL, 6.00
Polypropylene
6.0 6.0 5.5
4
1
CUSTOMER COMPONENT, BOTTLE, GLASS, 10L
Glass
9.4 9.4 16.4
5
3
CUSTOMER COMPONENT, BOTTLE, GLASS, 1L
Glass
4.0 4.0 8.9
6
2
CUSTOMER COMPONENT, SCOOP, LARGE, SS
304
7.8 7.8 12.0
7
15
CUSTOMER COMPONENT, CAP, END, 2.00, TC
316L
2.5 2.5 0.3
3-D Parts Modeling Option 1: Parts Modeling at Sani-Matic • Parts sent to Sani-Matic for modeling Option 2: Parts Modeling On-site • Sani-Matic field engineers go on-site for modeling Option 3: Parts Modeling from 2-D Drawing • Customer provides 2-D drawings
8
1
CUSTOMER COMPONENT, TEE, TUBE, 2.00, TC, 316L
316L
7.0 2.5 4.8
9
10 CUSTOMER COMPONENT, CAP, BOTTLE, THREADED, 2.00 X 1.00
Polyethylene
2.2 2.2 1.1
10
1
CUSTOMER COMPONENT, GRADUATED CYLINDER, GLASS, 4L
Glass
8.7 8.7 23.9
CUSTOMER PROVIDED INFORMATION
SANI-MATIC PROVIDED INFORMATION
• Gather parts information • Identify parts groupings • Determine load density • Initial load configuration
Develop Parts Load List
STEP
STEP
Preliminary Rack Configuration • Preliminary rack layout developed • Load configuration sent for customer approval
Rack Design • Detailed rack design created • General assembly drawings sent for customer approval
RACK DESIGN ENTERS MANUFACTURING PROCESS FOR FABRICATION
STEP
STEP
Option 1: Factory Testing - Riboflavin Dependent on the following: • Cabinet washer availability / schedule • Parts availability
Option 2: Site Testing - Riboflavin • Sani-Matic field engineers perform at customer facility • Modifications are performed on-site if required
Validated Spray Coverage • Successful riboflavin spray coverage test • Part cleanability is documented
BPB-0008.1
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