Bio-Pharm
Immersion Parts Washers: Thorough Cleaning, Repeatable Results.
Sani-Matic Immersion Parts Washers are Clean-Out-of-Place (COP) systems designed to be an efficient alternative to labor-intensive, unreliable manual cleaning. The washer generates consistent and repeatable results and meets cGMP and ASME BPE standards.
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Advantages • Hygienic Design. Radiused corners, diaphragm valves, and 316L stainless steel construction meets ASME BPE Immersion Washer Standards. • Complete Clean. High-velocity turbulence is generated with specially manufactured sanitary jet manifolds. Note: The Sani-Matic Ultrasonic Immersion Parts Washers use sound waves to provide a complete clean. • Component Preservation. Reduces component handling and risk of damage to critical process parts. • Increased Productivity. Reduces labor costs and costs associated with improper cleaning. • Safety. Allows higher temperatures and stronger concentrations with minimized operator exposure. Industry Standard Compliance • FDA Current Good Manufacturing Practices (cGMP), CFR Title 21, Part 820 • Underwriters Laboratory (UL): Controls, Standard 508 • ANSI/ISA-88 (S88) Batch Control • Authorized to Provide Canadian Registration Numbers (CRN) • ASME BPE Standards
Applications
Hoses
Filter Housings
Fittings, Gaskets & Clamps
SaniTrend ® Cloud Reporting Software
Add SaniTrend ® Cloud Cleaning Reports (CR) software to your equipment to efficiently and automatically record and store critical data (e.g., temperature, conductivity). SaniTrend ® Cloud CR Insights+ records all critical data in easy-to-interpret cleaning records and additional insights like event logs, Overall Equipment Effectiveness (OEE) scoring, Preventive Maintenance (PM) Tracking, and more. The Insights+ edition also logs a full HMI Audit Trail and is 21 CFR Part 11 compliant for electronic records and signatures. Learn more at our website at sanimatic.com/sanitrendcloud/
Features
Standard • 316L stainless steel construction, 25 µin Ra • Sanitary jet manifolds • Radiused corners • Hinged cover • C omplete documentation to comply with regulatory standards and validation requirements • Standard sizes include (inner dimensions):
Optional • 20 µin Ra • End-jet manifold assembly • Semi-automated or fully automated controls • C onductivity sensor and controller (standard on fully automated models) • C hemical feed equipment • Heat source options include: in-line electric heater or shell and tube heat exchanger
- UW=20" W x 18" D - RW=24" W x 22" D - PW=24" W x 30" D - BW=30" W x 30" D - SP=Custom dimensions Note: Sizes do not apply to ultrasonic washers • 4-, 6-, 8-, 10-, or 12-ft. lengths
• Inflatable cover gasket • Insulated tank sidewalls
• Hose cleaning manifold assembly • Heavy-duty stainless steel casters • Manual diaphragm valve cleaning manifold • Custom fixtures and racks • Flow meter • Custom tank sizes
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Manual to Fully Automated Systems Sani-Matic Immersion Parts Washers are designed to meet the individual process needs — from manual systems to fully automated. Fully automated systems are PLC controlled and have an HMI to provide recipe selection and operation monitoring. The following capabilities can be fully automated:
• Cycle times and cycle steps • Water fill level • Chemical addition • Temperature control
• Flow control and draining operations • Final rinse verification • Alarm monitoring
Ultrasonic Immersion Parts Washers Sani-Matic Ultrasonic Immersion Parts Washers are designed specifically for the pharmaceutical and biotechnology industries. Transducers generate high-frequency vibrations to dislodge soils and reach hard-to-clean crevices. The Sani-Matic Ultrasonic Immersion Parts Washer features: • Tubular transducers with tri-clamp connections for easy maintenance • 25 kHz or 40 kHz • Remote mounted high voltage panel and chemical pumps • Sanitary valves and instrumentation • 316L stainless steel component support racks • Fully enclosed construction • 58-gallon tank. Usable inside tank dimensions: 40" W x 16" D x 14" H (immersed height)
Documentation
Standard • O peration and maintenance manuals • R ecommended spare parts (RSP) list
Optional • F unctional Specifications (FS) • C onfiguration Specification (CS) • Factory Acceptance Test (FAT) • Site Acceptance Test (SAT) • Installation and Operation Qualification (IQ/OQ) • T raceability matrix • Instrument data sheets
• Mechanical Bill of Materials (BOM) • Instrumentation calibration records • M aterial Test Reports (MTRs) • W eld maps and weld logs (including qualification and inspection records) • Inspection test results, reports and certificates • C omponent vendor documentation • A s-built General Assembly (GA) drawings • A s-built Process and Instrumentation Diagrams (P&ID) • A s-built electrical drawings
• B orescope Inspection Video • H ydrostatic test certificate • C leaning and passivation certificate • R iboflavin coverage test
BPB-0001.4
Accessories COP Baskets are designed to hold disassembled process parts, decreasing the number of damaged and lost parts.
URWB-1
URWB-2
URWB-5
URWB-6
URWB-7
Sanitary Jet Technology
Sanitary Jet Manifold
Purple Flow: Opposing end jets create longitudinal flow to clean piping
Red Flow: Angled side jets create side-to-side flow
Each Sani-Matic Immersion Parts Washer comes with our exclusively designed sanitary jet manifolds. They are fully welded and machined to eliminate unsanitary crevices — and create consistent, high-velocity jet flow. The angled side jets create turbulent side-to-side flow, while end jets create a longitudinal flow that is ideal for cleaning pipes and hoses. Selector valves allow easy jet flow changeover.
Cleaning Confidence. Repeatable results you can count on every time you clean your process parts and equipment. That’s Cleaning Confidence from Sani-Matic.
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Sani-Matic, Inc.
(p) 800-356-3300
(f) 608-222-5348
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