10.18 Weld Configuration The Orbital Process Piping Welds with Weld Documentation option will consist of each process piping weld being completed using an orbital welder. Heat Maps, Weld Maps, and Weld Logs will be included as part of the welding documentation.
NOTE • A Heat Map is a certified document that contains the details of an assembly where each of the materials' heat numbers are recorded. • A Weld Map is a certified document that contains details of a piping assembly where each weld is identified with a unique number. The identifying number is used on the weld log which profiles each weld. • A Weld Log is a certified document that records all welds contained in a weld map. The profile of each weld recorded includes heat numbers of the material, the detail where the weld is located, the welder’s I.D., the date of the weld, the machine used to weld, and the Quality Inspector’s approval sign-off.
11. RACKS & TRANSFER CARTS
11.1 Racks Racks are used within the SaniCab PC chamber to hold the process parts to be washed. The racks are manually rolled on wheels from a transfer cart to the cabinet chamber. All custom rack development requires 3D part models of all parts. Two (2) different 3D modeling service options are provided in Section 12.1 Rack Additions for developing process part 3D models. The detailed design of the custom racks and finalized pricing occurs after end-user part loading constraints are established and all process parts are 3D modeled. 11.1.1 Custom Racks
Custom racks have the following rack designs available to choose from: • Custom Racks are engineered and designed to hold a specific list of varied customer parts. • Custom Active Racks are engineered and designed to hold a specific list of varied
NOTE • The Custom Active Racks are not 3-A/NSF 14159-1 certified.
customer parts. These Active Racks have a receiver that automatically engages with a SaniCab PC chamber that has the Active Coupler option. The Active Rack is piped with sanitary 316L stainless steel tubing and fittings that supplies cleaning solutions to parts with hard to reach or recessed surface areas. Depending on the parts and soils, active racks can utilize a combination of static spray balls, static spray nozzles, rotary sprays, and/or flow through connections (e.g., direct flow through hoses). Once a rack design has been selected, there are three (3) different framework weld finishes that the rack can be manufactured to:
• As Welded / Bead Blasted Finish: welds are left as is, with the entire framework and welds bead blasted • Color Cleaned Welds: welds are color cleaned, with the remaining framework left as-is (32µin Ra finish) • G&P Welds: welds ground out, with the remaining framework left as-is (32µin Ra finish)
SANICAB ® PC CABINET WASHER TECHNICAL DATASHEET
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