Bio-Pharm
Clean-In-Place (CIP) Systems: Validatable Cleaning of Process Lines, Equipment and Vessels.
1 Tank System
2 Tank System
Sani-Matic Clean-In-Place (CIP) Systems are engineered to your specific plant application and utility requirements for effective and efficient process equipment cleaning. Sani-Matic's CIP design and sizing ensure sufficient flow and appropriate pressure to thoroughly remove residue, rinse effectively, shorten cycle times, reduce operating costs and promote worker safety. The CIP Systems meet cGMP and ASME BPE standards.
sanimatic.com
Sani-Matic Clean-In-Place (CIP) Systems are designed and supported to meet individual process requirements from programming to documentation and service.
Advantages • Complete Clean. Proper CIP design and sizing ensure the required time, chemical, flow and temperature are in place to thoroughly remove residue, while reducing cycle time and operating costs. • Validatable. Complete documentation available to comply with regulatory and validation requirements. Data acquisition and reporting capabilities are also available. • Programming and Controls. Sani-Matic controls are designed to optimize cycle times and reduce chemical and water use. Ethernet communications interface with individual process control systems for an integrated solution. • Service. Sani-Matic’s dedicated service team is available for full technical support during the start-up and after installation.
Industry Standard Compliance • FDA Current Good Manufacturing Practices (cGMP), CFR Title 21, Part 820 • Underwriters Laboratory (UL): Controls, Standard 508
• ANSI/ISA-88 (S88) Batch Control • Authorized to Provide Canadian Registration Numbers (CRN) • ASME BPE Standards
Features
1 Tank System • Single-use source of cleaning solution and rinse water • Low capital investment
2 Tank System • Single-use source of cleaning solution and rinse water • Stationary design • Once-through or recirculated • Decreased cycle time over single-tank design
• Portable or stationary design • Once-through or recirculated • Minimal space requirement
1 Tank Schematic
2 Tank Schematic
Pharma 1-Tank
Pharma Multi-Tank
CE
FE
CIP Return
CE
FE
CIP Return
TE
TE
CIP Supply
RO
WFI
CIP Supply
Drain
RO
WFI
Drain
Chemical Supply
Steam
Wash/Rinse
Steam
Wash Solution
Rinse
AIR
AIR
LE
LE
LE
CE PE
FE
CE PE
FE
TE
TE
Supply Pump
Supply Pump
Chemical Supply
Chemical Supply
Drain
Drain
Condensate Return
Condensate Return
Drain
Drain
sanimatic.com
System Automation Sani-Matic has designed, manufactured and supported thousands of CIP control systems with its in-house programmers and UL authorized panel shop. Advantages of Sani-Matic Controls • Experts. The Sani-Matic programming and automation team specializes in cleaning applications and provides proven expertise and customized strategies. • Automation Ease & Flexibility. Easy-to-understand Recipe Editor provides access to setpoints. Defined alarms reduce troubleshooting time. • Time, Water & Chemical Savings. Recipe optimization shortens cycle time and minimizes water and chemical use.
SaniTrend ® Cloud Reporting Software
Add SaniTrend ® Cloud Cleaning Reports (CR) software to your equipment to efficiently and automatically record and store critical data (e.g., temperature, conductivity). SaniTrend ® Cloud CR Insights+ records all critical data in easy-to-interpret cleaning records and additional insights like event logs, Overall Equipment Effectiveness (OEE) scoring, Preventive Maintenance (PM) Tracking, and more. The Insights+ edition also logs a full HMI Audit Trail and is 21 CFR Part 11 compliant for electronic records and signatures. Learn more at our website at sanimatic.com/sanitrendcloud/
Features
Standard • Allen-Bradley PLC and HMI • 40 customizable cleaning cycle recipes
• Ethernet communication • 316Lss wetted surfaces • UL listed, 304 stainless steel, NEMA 4X enclosure
Documentation
Standard • O peration and maintenance manuals • R ecommended spare parts (RSP) list
Optional • F unctional Specifications (FS) • C onfiguration Specification (CS) • Factory Acceptance Test (FAT) • Site Acceptance Test (SAT) • Installation and Operation Qualification (IQ/OQ) • T raceability matrix • Instrument data sheets
• Mechanical Bill of Materials (BOM) • Instrumentation calibration records • M aterial Test Reports (MTRs) • W eld maps and weld logs (including qualification and inspection records) • Inspection test results, reports and certificates • C omponent vendor documentation • A s-built General Assembly (GA) drawings • A s-built Process and Instrumentation Diagrams (P&ID) • A s-built electrical drawings
• B orescope Inspection Video • H ydrostatic test certificate • C leaning and passivation certificate • R iboflavin spray coverage test
BPB-0002.3
Cleaning Confidence. Repeatable results you can count on every time you clean your process parts and equipment. That’s Cleaning Confidence from Sani-Matic.
sanimatic.com
Sani-Matic, Inc.
(p) 800-356-3300
(f) 608-222-5348
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