Installation, Operation, and Maintenance manual for the CleanWorx CyClean 35 Parts Washer. This manual references serial numbers 244800-339126-01 and later with software version 1.0.4 or later.
Installation, Operation, and Maintenance Manual The CleanWorx CyClean is an automated parts washer for parts requiring cleaning- out-of-place (COP) – saving labor, water, chemical, and utilities – while reducing time to clean with a more repeatable cleaning process.
DM-0018 CleanWorx ™ CyClean ™ 35 IOM Revision 1.3
This document specifically references CyClean serial numbers 244800- 339126-01 and later with software version 1.0.4 or later. Table of Contents 1) SAFETY ....................................................................................................................................5 1.1) Safety Instructions .............................................................................................................5 1.2) Safety Labels .....................................................................................................................7 1.3) Important Notice ...............................................................................................................8 2) PRODUCT OVERVIEW...............................................................................................................9 2.1) Overall Dimensions............................................................................................................9 2.2) Utility Connections ............................................................................................................9 2.3) Controls & Sensors ..........................................................................................................10 2.4) Identifying Critical Components .......................................................................................13 2.5) Serial Number Tag & Identification....................................................................................14 3) RECEIVING AND INSPECTION ................................................................................................15 3.1) Safely Lifting and Transporting..........................................................................................16 4) INSTALLATION AND START-UP................................................................................................18 4.1) Location and Preparation .................................................................................................18 4.2) Leveling ...........................................................................................................................19 4.3) Initial Start-up Pre-Check .................................................................................................21 4.4) Start-up Procedure ..........................................................................................................22 5) OPERATION ...........................................................................................................................25 5.1) Typical Operating Instructions ..........................................................................................25 5.2) Advanced Settings ...........................................................................................................35 Settings Screen ................................................................................................................... 37 Software Version & Operating Hours....................................................................................38 System Setpoints ................................................................................................................39 Advanced Settings ..............................................................................................................40 System Configuration..........................................................................................................41 Input Status ........................................................................................................................42 Manual / Off / Auto (MOA)....................................................................................................43 Utilities ............................................................................................................................... 44 5.3) Understanding a Wash Recipe..........................................................................................45 5.4) Configuring a CyClean Wash Recipe .................................................................................48 5.5) Methods to Achieve a Repeatable Cleaning Process .........................................................50
CleanWorx ™ CyClean ™ 35 IOM
6) SANITATION CARTS ................................................................................................................52 6.1) Construction of a Sanitation Cart .....................................................................................52 6.3) Understanding Part Modules ............................................................................................54 Basic Part Module Example .................................................................................................54 Part Module Example with Installation Requirements ...........................................................55 Part Module Example with Flexible Installations ...................................................................57 6.3) Configuring a Modular Sanitation Cart ..............................................................................58 Modular Sanitation Cart Example - Baking Tray & Bucket ......................................................59 Modular Sanitation Cart Example – Alternate Baking Tray & Bucket .......................................61 6.4) Adjusting a Sanitation Cart ...............................................................................................63 7) ACCESSORIES .......................................................................................................................66 7.1) Typical Accessory Electrical Connections.........................................................................66 7.2) Accessory Connection Details..........................................................................................67 Conductivity Chemical Control ...........................................................................................67 Chemical/Sanitizer Pumps and Skids ..................................................................................68 Chemical/Sanitizer Low-Level Switch ..................................................................................69 Supply Water Steam Mixing Valve ........................................................................................69 Washdown Rinse Kit ...........................................................................................................70 SaniTrend Cloud Cleaning Reports (CR) – Essentials ............................................................70 8) MAINTENANCE ......................................................................................................................71 8.1) Sensor Calibration ...........................................................................................................71 8.2) Recommended Maintenance Intervals .............................................................................72 8.3) Spare & Replacement Parts Kits .......................................................................................74 8.4) Sub-Assembly Breakouts .................................................................................................77 Wash Cylinder Assembly: Sump (Base)................................................................................78 Wash Cylinder Assembly: Sump, Inside View .......................................................................78 Wash Cylinder Assembly: Upper Cylinder ............................................................................79 Wash Cylinder Assembly: Door Mounting Brackets ..............................................................80 Piping Assembly .................................................................................................................81 Cyclonejet 360° Spray Arm Assembly ..................................................................................82 Door Assembly ...................................................................................................................83 Sanitation Cart Assembly ....................................................................................................84 8.5) Stainless Steel Care .........................................................................................................85 9) TROUBLESHOOTING ..............................................................................................................87
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9.1) Error Code Descriptions ...................................................................................................87 9.2) General Troubleshooting Guidelines.................................................................................91 10) APPENDIX ............................................................................................................................93 10.1) Factory Set System Setpoints and Limits.........................................................................93 10.2) Factory Set Wash Recipe Setpoints and Limits ................................................................94 10.3) Available Programmable Accessory Definitions ..............................................................95 10.4) Glossary of Terms ..........................................................................................................95 10.5) SDS for End User............................................................................................................96
CleanWorx ™ CyClean ™ 35 IOM
1) SAFETY
Follow the established installation site Lock-Out / Tag-Out procedures before attempting to service or repair any component of the CleanWorx CyClean. Shut off the main disconnect to the control panel, the starters in the control cabinet, and isolate / de-pressurize all utilities connected to the system. Before resuming operation, all inspection covers, and safety shrouds or guards should be reinstalled. Failure to observe these instructions could result in physical injury.
Consideration of the interaction of this unit with related processes should be considered when developing installation site safety protocols.
1.1) Safety Instructions
1. This machine must be operated by qualified, authorized personnel that have read and understand the manual supplied with the equipment and have been trained in the proper operation of the machine. 2. Service on this equipment should be performed by qualified, authorized personnel that have read and understand the manual supplied with the equipment and have been trained in the proper operation of the Unit. Follow installation site lock-out / tag-out procedures before servicing equipment and always announce the lock-out to other personnel around the equipment.
3.
Hazardous voltage exists; disconnect power to the control panel before servicing the equipment.
4.
This equipment utilizes potentially hazardous chemicals. Follow chemical vendor and plant policy installation site safety protocols. Wear and use appropriate personal protective equipment (PPE) when handling chemicals to avoid direct contact with skin and eyes of cleaning solutions and chemicals. Safety Data Sheet (SDS) should be referenced for proper PPE and to ensure chemicals are non- foaming and does not contain any chlorine.
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5.
The operational temperature of this unit may cause burns. Avoid unnecessary contact with equipment. Operators should use appropriate personal protective equipment (PPE) when directly involved in the normal operations of this equipment.
6. Release all stored energy sources before servicing equipment.
7. Shut off air supply and depressurize before removing air operated valves from equipment.
8. Make certain that the pump is off and residual pressure in the supply piping is relieved before dismantling any piping.
9. Drain equipment before servicing. Residual water may remain on the bottom of the CyClean after each Wash Recipe. The bottom of the cabinet acts as part of the sump for the supply pump (follow operator control description for draining).
10. Repair any leaks in piping connections immediately.
11. Do not open the door of the CyClean if the machine is in operation or CycloneJet 360° Spray Arm is still in motion.
12. Avoid direct human contact with discharge of high-pressure nozzle if unit is in operation.
13. Do not place objects other than specifically designed Sanitation Carts manufactured by CleanWorx into this machine.
14. Periodically examine chemical supply equipment and piping for proper operation and / or leaks and repair as necessary.
15. Shut off hot water source before servicing anything related to the hot water line.
16. Eye wash and safety shower should be near the equipment area installation.
CleanWorx ™ CyClean ™ 35 IOM
1.2) Safety Labels
The safety labels applied to CleanWorx equipment are depicted below. The care and maintenance of safety labels should be considered an important aspect of the proper operation of the system. The safety labels use an over laminate layer that helps protect the image from damage due to cleaning and abrasion. The materials used to produce the safety labels are UL® and CSA® approved and rated for use from -40°F to +300°F. The materials used in the labels also provide a high degree of resistance to chemical attack. Clean the labels periodically with a mild soap and water solution. Replace any damaged or illegible labels.
Hot Surface Warning Label
Risk of Injury Warning Label
Hazardous Voltage Warning Label
Automated Machinery Warning Label
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1.3) Important Notice
These instructions are for installation, operating, and maintenance expected to be encountered in the assumed normal applications for this equipment, and are presented as a general guide to the purchaser in the interest of safety, optimum performance, and useful life of the equipment. Modification of these recommended procedures may be necessary due to the unique conditions and processing techniques and use procedures of the end user. Such modifications, as well as proper care and maintenance, are the sole responsibility of the purchaser.
These instructions do not constitute a warranty either expressed or implied nor do they modify the standard warranty of CleanWorx.
CleanWorx reserves the right to improve, change, or modify the construction of its equipment or any parts thereof without incurring any obligation to provide changes to equipment previously sold.
This document specifically references CyClean serial numbers 244800- 339126-01 and later with software version 1.0.4 or later.
Refer to section 2.5) Serial Number Tag & Identification for more information about the serial number tag.
Refer to section 5.2) Advanced Settings for information about the software.
For older CyClean models and major software versions, please contact your local CleanWorx representative for more information.
By default, the CyClean software is NOT set up with any accessories enabled. See System Configuration in section 5.2) Advanced Settings to enable the desired accessories.
CleanWorx ™ CyClean ™ 35 IOM
2) PRODUCT OVERVIEW
2.1) Overall Dimensions
• Shipping Dimensions – 80” W x 65” D x 96” H • Overall Size with Clearances – 93-1/4” W x 100” D x 96” H • Weight (Empty) – 1,600lbs • Weight (with Water & Loaded Sanitation Cart) – 3,000lbs
2.2) Utility Connections
The utility connections listed below are the minimum requirements for the CyClean to operate as intended. Refer to any accessories for their additional utility connections.
Water Supply – ¾” FNPT or 1” Tri-Clamp Connection •
Flowrate: 10 GPM (minimum) - 40 GPM (maximum) The supplied water flow rate will affect the overall cycle time.
Operating Temperature: 185°F
•
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Due to temperature losses, we recommend supplying water that is 15°F - 20°F hotter than the desired operating temperature. i.e. if you want to wash at 140°F, the supplied water should be 155°F - 160°F. Water Quality: None While there are no water quality requirements, hard water can lead to scaling which has the potential to damage stainless steel if not cleaned properly, can leave mineral residue on parts, or can reduce heating efficiency. Additionally, water quality requirements should be discussed with a chemical supplier to ensure there is no compatibility or quality concerns.
•
Drain – 2” FNPT or 2” Tri-Clamp Connection • Flowrate: 10-15 gpm •
Temperature: 185°F or maximum supply temperature, whichever is greater. The drain is gravity-fed. Ensure the drain connection on the CyClean is sloped appropriately to the drain.
Exhaust – 4” Diameter Tube Connection • Flowrate: 250 cfm
The exhaust will remove the hot, wet moisture vapor from inside the CyClean before the wash recipe is complete. Failure to properly vent may result in drastically increased humidity levels surrounding the CyClean. A dedicated exhaust line with a direct connection outside the production area is recommended. For other integration options, such as using dampers or plumbing into an existing exhaust line is the responsibility of the end-user and consulting a local contractor is recommended.
Electrical Supply •
460VAC, 3PH, 60Hz
60 Amp
•
2.3) Controls & Sensors
NEMA 4X Polycarbonate control enclosure containing: 1. Operator touchscreen 2. PLC controller 3. Emergency stop switch
CleanWorx ™ CyClean ™ 35 IOM
4. Alarm reset button 5. Schematics and documentation as required by UL standards
Included Connections, Sensors, and Valves • Analog Input M12 Cable Connections o Temperature Sensor
• Digital Input M12 Cable Connections o Door Proximity Sensor (Interlock) o Sump Level Sensor The Door Proximity Sensor is an Interlock on the CyClean. If additional Interlock functionality is desired, it is the responsibility of the end user to wire their device into this connection, however, this may void the warranty.
• Digital Output M12 Cable Connections o Fill Valve o Drain Valve o Exhaust Fan (14AWG Connector)
Optional Connections Additional connections are available on the CyClean 35. These connections may be made by connecting to pre-existing connectors on the bottom side of the electrical enclosure, but some connections may require additional connections to be made. See section 7) ACCESSORIES for more information. Accessing the PLC The CyClean is a standard machine with no available factory customizations. As a result, the programming in the CyClean is standard and the same for each unit manufactured. While newer software versions may exist, each iteration is intended to be fully reverse-compatible. Because of this, the coding will be locked, and access will not be allowed for the end user. If additional features are required, discuss these needs with your local CleanWorx representative.
Limited access is available if the end user wishes to interact with the built-in tags or with the FactoryTalk Historian SE. Details for connection are listed below:
Connection via FactoryTalk Historian SE Requirements:
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• Connected Components Workbench Release 7 (or newer) • RSLinx Enterprise 5.60.00 (with patch found in BF4246 - Patch: Should support Micro800, RSLinx Enterprise 5.60.00 (CPR9 SR6)) • FactoryTalk Historian SE V4.00.00 Connection via Modbus TCP: • Connection made via KEPServer Enterprise
All tags that can be made available for data collection are as follows: • Analog Inputs: o Temperature o Conductivity (if equipped)
Digital Inputs:
•
o Control Power o Local E-Stop o Recirculation Pump o Cabinet Door Interlock o Sump Level Switch o Heater High Temp Switch o Heater Contact Alarm
o Caustic Low-Level Switch (if equipped) o Sanitizer Low-Level Switch (if equipped)
Digital Outputs:
•
o Recirculation Pump o Heater o Drain Valve o Fill Valve o Exhaust Fan
o Chemical Pump (if equipped) o Sanitizer Pump (if equipped)
CleanWorx ™ CyClean ™ 35 IOM
2.4) Identifying Critical Components
Throughout this manual, references will be made to specific parts of the CyClean. Refer to the image and table below to identify these components.
Item
Name
Item
Name
1
Wash Cylinder
10
Exhaust Heater
2 3
Swing Door
11
Cyclonejet 360° Spray Arm
12
Temperature Sensor
Main Disconnect / Lockable Disconnect
4
HMI / Touchscreen
13
5 6 7 8 9
Emergency Stop (E-Stop)
14 15 16 17 18
Fill Port
Reset Button Level Switch
Pressure Gauge
Pump
Sump
Wedgewire Element
Leveling Foot
Drain Port
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2.5) Serial Number Tag & Identification
The CyClean 35 has a serial number tag welded to the outside of the sump on the right side of the machine. Be sure to have this serial number available when contacting your CleanWorx representative.
244800-339126-01
The first group of numbers, referenced as 244800 in the image above, refers to the job number the CyClean was built to. Job numbers will ascend so that a higher number will correlate to a newly built CyClean. The second group of numbers, referenced as 339126 in the image above, refers to the CyClean model number. The CyClean is a standardized parts washer and model numbers will be listed below. Contact your local CleanWorx representative for more information if your CyClean model number is not listed in the table below.
Model Number
Description Generation 1
339126
The third group of numbers, referenced as 01 in the image above, refers to the specific unit built when multiple CyClean’s are built on a job.
CleanWorx ™ CyClean ™ 35 IOM
3) RECEIVING AND INSPECTION
1. CleanWorx equipment is well packaged upon leaving the factory; however, CleanWorx cannot guarantee the safe arrival of this equipment at your plant. Therefore, immediately upon receipt of the CleanWorx equipment, the unit should be removed from the crate, and any smaller parts should be unpacked. All items should be inspected, and any improprieties noted on the receiving paperwork. Further, an accounting of loose parts is made upon receipt. Confirmation of parts shipped can be found in the packing slip. Any deviations noted during the inspection should be made on the receiving paperwork. 2. If there are any parts missing or if this equipment is damaged, you must file a claim with the carrier. All claims must be filed within 5 days after delivery. The claim is the responsibility of the purchaser, but CleanWorx can assist where possible.
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3.1) Safely Lifting and Transporting
Before moving the CyClean, if the unit is currently installed, ensure all utility connections are disconnected from the CyClean. Depending on how the CyClean ships, other components may need to be removed. To prevent any potential damage to the bushing, the Cyclonejet 360° Spray Arm will either need to be removed or secured in place as shown in the options below. If removing the spray arm, ensure the spray arm is supported so it will not fall, then remove the slip collar holding the spray arm in place. The spray arm can then be lowered and removed from the CyClean.
The approximate weight of the Cyclonejet 360° Spray Arm is 50 lbs.
If securing the spray arm in place, locate the (2) two tabs with holes inside the CyClean. Rotate the spray arm so that the corners are aligned with these tabs, then using a zip tie or similar fastening method, secure the corners of the spray arm to these holes. The spray arm should not freely spin.
CleanWorx ™ CyClean ™ 35 IOM
Once all utilities are disconnected and the spray arm has been secured or removed, the CyClean can be lifted using either a forklift or a standard 27” wide pallet jack. The preferred lift point is located on the left side of the CyClean, however, a forklift with long forks or a long pallet jack can be used to lift from the right side of the CyClean. The diagram below shows the approved lifting locations and an approximate location of the center of gravity. Lifting from the front or back is possible but not advised due to the location of the center of gravity.
Do not lift with an overhead crane.
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4) INSTALLATION AND START-UP
4.1) Location and Preparation
When planning the location of the CleanWorx CyClean, the following should be kept in mind:
1. The machine will need to be installed on a level surface. Installation on sloped floors is not recommended.
2. The machine will need to be within proximity of the following utilities to operate. See section 2.2) Utility Connections for the recommended requirements of the CyClean.
a. Hot water supply b. Drain connection c. Electrical supply d. Vent connection
3. The process/equipment flow throughout the plant should be taken into consideration. Ideally, the CyClean should be in a dedicated space, separate from other processing areas, where dirty parts can be safely loaded into the CyClean.
4. Adequate clearance must be provided so that the cylinder door may be opened, and a Sanitation Cart can be wheeled into and out of the chamber.
5. Adequate clearance for servicing items like the electrical controls box, heater, and pump should be considered if these items must be serviced or removed. For example, if the pump is located next to a wall, sufficient space should be allowed for someone to service it. A three (3) foot clearance is recommended, but plant or local guidelines may vary. 6. If chemicals are used, they must be non-foaming and must not contain any chlorine. Be sure to understand the recommended usage, specifically the chemical concentration and any temperature limits before modifying any recipes. See section 5.4) Configuring a CyClean Wash Recipe for more information.
CleanWorx ™ CyClean ™ 35 IOM
4.2) Leveling
Once the CyClean is placed in its final location, the height may need to be adjusted, and/or the CyClean may need to be leveled. The CyClean should be installed on a relatively flat, level surface. Failure to do so may result in issues that could affect the performance of the washer. These are generic leveling instructions intended for most installations. If your facility is not level, not flat, or has unique features, these leveling instructions might not be ideal for your specific installation. STEP 1: Start by measuring the distance between the floor and the cutout in the CyClean as shown below. Measurements should be taken on both sides. It is recommended that these distances be approximately 15-1/8” to 15-3/16” as a starting point. If adjustments need to be made, a 1-1/8” wrench can be used to loosen the jam nut, then a 14mm wrench can be used at the bottom of the foot to either raise or lower the CyClean.
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STEP 2: Measure the distance between the floor and the bottom flange on the CyClean as shown below. Move to the back side of the CyClean and adjust these feet such that the distance measured is the same on the back side of the washer.
Step 3: Open the door and install an unloaded Sanitation Cart into the CyClean. If the Sanitation Cart interferes with the CyClean, repeat steps 1 & 2 and reduce height by ~1/4”. If this issue persists, contact your local CleanWorxs representative. Otherwise, the CyClean leveling process should be complete. Mounting holes are included as part of the leveling feet. It is at the discretion of the end user whether they are to be used, and if used, it is the end user's responsibility to determine appropriate mounting hardware.
Once the height has been set, ensure the jam nut is tightened to prevent the feet from accidentally being further adjusted.
CleanWorx ™ CyClean ™ 35 IOM
Step 4: After the CyClean has been leveled at the correct height, with the Sanitation Cart inserted, confirm the CyClean door can be closed without any interferences. If the Cyclonejet 360° Spray Arm was removed, it can be reinstalled at this time. Likewise, if any zip-ties or other fastening methods were used to keep the spray arm from moving, they should be removed at this time. Depending on what is being loaded onto your Sanitation Cart, additional adjustments might need to be made. See section 6.4) Adjusting a Sanitation Cart for more details.
4.3) Initial Start-up Pre-Check
Before initial start-up, check each utility supply to verify complete and secure connections are made and that the connections meet the requirements listed in section 2.2) Utility Connections . Common issues include, but are not limited to: • The water fill valve is either not connected, the water supply line is restricted, or the water supply line is not sized appropriately. • The drain port valve is not connected, the drain line is restricted, or the drain line is not sized appropriately. • The exhaust port is not connected, the exhaust line is restricted, or the exhaust line is not sized appropriately. • If used, chemical line(s) are not connected to the chemical port(s), the proper electrical connections are not made, or the appropriate accessories have not been enabled in the HMI screen. • Fuses, overload protection, and circuit breakers are not installed or properly sized. • Electrical service is either not connected to the control cabinet or is not the proper voltage defined in section 2.2) Utility Connections .
Using the proper tools, ensure the incoming power to the panel is the correct voltage at the disconnect before turning on the main disconnect.
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4.4) Start-up Procedure
At this point, the main disconnect on the control panel can be switched to “ON”. The last step is to check the rotation of the supply pump. Follow the instructions below to ensure that the pump is spinning in the correct direction. Further details about the HMI can be found in section 5.1) Typical Operating Instructions .
1. Hazardous voltage exists; disconnect power to the control panel and pump motor before servicing the equipment.
2. Announce the lock-out to other personnel around the equipment.
Step 1: When turning the CyClean power on, the warning screen (shown below) will appear to notify that there has been a power loss to the PLC. See section 9.1) Error Code Descriptions for more information. To clear this screen: 1. Ensure the E-Stop is not engaged. 2. The reset button should be illuminated. Press the reset button, the light should turn off. 3. Press the “approve” checkmark on the HMI touchscreen or the (F2) button.
1. E-Stop
3. Approve
2. Reset Button
CleanWorx ™ CyClean ™ 35 IOM
Step 2: Press the “settings” button as shown below, then enter the 4-digit password.
If this is the first time powering up the CyClean, the default password will be 1915, but please note that this password can be changed.
Settings
Step 3: Press the “Advanced Settings" button, then press the “Pump Rotation Test” button. At any time, you can press the “back” button to return to the previous screen.
Back
Advanced Settings
Pump Rotation Test
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Step 4: The “Start Test” button will not be available until the door is closed. Ensure the door is closed then press the “Start Test” button.
Start Test
Once the “Start Test” button is pressed, a countdown screen will display and start counting down from 3 seconds. After the countdown reaches 0, the pump motor will activate for 0.5 seconds. Observe the back of the motor to confirm if the fan is spinning CLOCKWISE. If the fan is NOT spinning clockwise, ensure proper LOTO procedures have been followed and consult an electrician to switch the phases.
Confirm Rotation
Step 5: Once complete, the back button can be pressed until the home screen is reached. The CyClean is now ready for operation.
CleanWorx ™ CyClean ™ 35 IOM
5) OPERATION
5.1) Typical Operating Instructions
Before powering up the unit and/or operating it, the following checks should be made: 1. Ensure no Lock Out Tag Out (LOTO) has been applied to the CyClean or any of the utility connections and that no maintenance or service is being performed on the unit. 2. Ensure a water source is connected, and the water is turned on. 3. Ensure the drain valve is connected to an appropriate drain and is not obstructed. 4. Ensure the exhaust vent is connected appropriately. 5. Ensure the power is connected. Step 1: Turn the CyClean “ON”, by turning the main disconnect located on the electrical control box to the “ON” position. Ensure that any door latch is unlocked/open, then open the door.
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Step 2: When turning the power on to the CyClean, the warning screen (shown below) will appear to notify you that there has been a power loss to the PLC. See section 9.1) Error Code Descriptions for more information. To clear this screen, ensure the E-Stop is not engaged, press the reset button, then press the check mark (F2) button on the HMI touchscreen.
E-Stop
Reset
Button Image
Function
Description
Acknowledges the error code. If the error is resolved, the error code will not display again.
Approve
Decline
Closes the error code display screen.
Provides an error code that can be referenced in greater detail in this IOM. For additional information see section 9.1) Error Code Descriptions . Shows the error code display screen. NOTE: This button will display on operational screens when an error code is active.
IOM Error Code
Active Error Codes
CleanWorx ™ CyClean ™ 35 IOM
Step 3: With the door open, ensure that the CycloneJet 360° Spray Arm is rotated out of the way by lightly pushing the Spray Arm as shown below. The Sanitation Cart can then be pushed into the CyClean, using the cutout at the bottom of the CyClean as a guide to align and direct the Sanitation Cart into place. Once the Sanitation Cart has been pushed to the point where the back legs of the Sanitation Cart have contacted the CyClean frame, the door can be closed.
Step 4: With the door closed, ensure the latch is closed. The operator can then move in front of the HMI touchscreen to select the desired cleaning program.
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Step 5: The first screen on the CyClean, shown below, is referred to as the Home Screen and allows the operator to select one of the three (3) Wash Recipes located at the bottom of the screen. This can be done by touching the button image on the HMI touchscreen or by pushing the corresponding “F#” button located directly below the button image. If a screensaver is active, simply press anywhere on the screen to disable it. Once a Wash Recipe is selected, the button will be highlighted white, the selected Wash Recipe will be displayed in the center of the screen, and the next button will appear, allowing the operator to advance to the next screen. Once the desired Wash Recipe is selected, press the next button. This portion of the manual is intended to only cover what is required to run one (1) of the three (3) available Wash Recipes . There are advanced features and functionality covered in section 5.2) Advanced Settings and if changes to the Wash Recipes are desired, they are covered in section 5.4) Configuring a CyClean Wash Recipe .
CleanWorx ™ CyClean ™ 35 IOM
Button Image
Function
Description
Selects the “Short” Wash Recipe, which includes (by default) a 4-minute Chemical Wash Step for removing light soils. The total runtime of this Wash Recipe can be as low as 10 minutes. Selects the “Medium” Wash Recipe, which includes (by default) a 6-minute Chemical Wash Step for removing light soils. The total runtime of this Wash Recipe can be as low as 12 minutes. Selects the “Long” Wash Recipe, which includes (by default) an 8-minute Chemical Wash Step for removing light soils. The total runtime of this Wash Recipe can be as low as 14 minutes. Allows the user to activate select Operations such as sump fill, and sump drain. Enters password-protected settings screen which will allow the user to make select changes to the three (3) Wash Recipes and run limited diagnostics. Available once a Short, Medium, or Long Wash Recipe has been selected. Advances to the next screen selection.
“Short” Wash Recipe
“Medium” Wash Recipe
“Long” Wash Recipe
Utilities Screen
Settings Screen
Next Screen
The total runtime of each recipe will vary based on various factors identified in section 2.2) Utility Connections .
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Step 6: The next screen, shown below, is referred to as the Wash Recipe Options Screen and allows the operator to select certain Wash Recipe options. Like the Home Screen, the operator can select one of the options available, the selected option will have its button highlighted white, and the corresponding selection displayed in the center of the screen. If a change to the Wash Recipe is desired, the operator can press the back button to make a change on the previous screen. Once the desired Wash Recipe option is selected, press the next button.
Button Image
Function
Description
Selecting this function will drain the water in the Rinse Step but only if it is the final Step in the Wash Recipe. Selecting this function will keep the water in the Rinse Step but only if it is the final Step in the Wash Recipe.
Drain Water
Hold Water
Next Screen
Advances to the next screen selection.
Previous Screen
Returns to the previous screen selection.
CleanWorx ™ CyClean ™ 35 IOM
Step 7: The next screen, shown below, is referred to as the Summary Screen and will be the final screen before the selected Wash Recipe runs. On the right side of the screen, a white box will show and cycle through the selected Wash Recipe and options. If the operator needs to make any changes, they can press the back button to take them to the previous screen. Once the operator presses the start (F2) button, the Wash Recipe will begin, and the operator will no longer be able to return to previous screens. The start button will change to a green background indicating the Wash Recipe is active. The operator can, at any point during the active Wash Recipe, press the pause (F3) button. This will stop all active functions. The operator can then either resume the active Wash Recipe by pressing the play button (F2) or cancel the active Wash Recipe by pressing the stop (F4) button. Once the stop button has been pressed, the CyClean will enter a forced drain mode to remove any water from the machine.
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Button Image
Function
Description
Starts the Wash Recipe based on previously made selections. Returns to the previous screen selection. Unable to select this button once the “Start” button has been pressed. Pauses the active Wash Recipe, stopping any active functions. Cancels the active Wash Recipe. The CyClean enters a forced drain Operation and will return to the Home Screen when complete.
Start
Previous
Pause
Stop
CleanWorx ™ CyClean ™ 35 IOM
At the top of the Summary Screen, all available outputs are displayed. By default, they are grey, however, when a function is activated, the background will change to green. If an output is manually bypassed to an “on” status, it will highlight white; and if an output is bypassed to an “off” status it will highlight red. A description of each output is listed below.
Image
Description
Image
Description
The motor/pump is running
Chemical is being injected
The heater is active Note: the heater only activates when the pump is active.
Sanitizer is being injected
The drain valve is open
The exhaust fan is running
The water fill valve is open
In the center of the Summary Screen, depending on how the CyClean is configured, certain status sensor bars will be displayed along with a progress bar. The progress bar is intended to get a sense of how many Steps are completed to how many Steps are remaining. The progress bar does not have any correlation to time. The sensor bar operates similarly to the outputs. The bar of the actual value will be red if the sensor is reading a value less than the desired setpoint. If the actual value is greater than the desired setpoint, the bar will change to green.
Image
Function
Description
(Top Bar) Current Sensor Value (Bottom Bar) Desired Sensor Value
Sensor
Approximate duration of the current Wash Recipe
Process
33
Step 8: Once the Wash Recipe is completed successfully, a Wash Complete screen will be displayed, indicating that the door can be safely opened, and the sanitation cart can be removed.
By pressing the check mark (F4), the CyClean will return to the home screen.
Step 9: Open the door. Ensure that the spray bar is rotated out of the way as shown in Step 3, then remove the Sanitation Cart from the CyClean. Clean parts can be removed, and this process can be repeated.
If leaving the CyClean for an extended time, such as the end of the day, power should be disconnected, and any incoming water supply should be shut off.
CleanWorx ™ CyClean ™ 35 IOM
5.2) Advanced Settings The CyClean includes standard programming, but limited changes to Wash Recipes, setpoint adjustments, and running diagnostics can be made by accessing the password-protected Settings Screen. By pressing the settings button shown below, the user will be asked to enter a 4-digit password. The default password is 1915 and can be changed once in the settings menu.
Settings
If the password is changed and forgotten, the password can be reset to the factory default by holding the “F4” button for 10 seconds. Warning: By resetting the password, any changes made to the Wash Recipes or setpoints will be lost and reset to factory defaults.
Button Image
Function
Description
If the correct four (4) digit password was entered, this button will advance to the settings screen.
Enter/Next
Selecting this function will delete the rightmost number in the lower right corner.
Delete
Previous
Returns to the previous screen selection.
35
By entering the Setting Screen, changes can be made that could affect the performance of or possibly damage the washer. It is recommended that only authorized personnel have access to make these changes.
By accessing certain screens, you will get the warning message shown below. Be sure to fully read and understand the message before accepting.
A similar message will appear when leaving certain screens. Be sure to fully read and understand the message before accepting.
CleanWorx ™ CyClean ™ 35 IOM
Settings Screen Once past the password-protected screen, the Settings Screen will be displayed. In addition to the menu selection choices located at the bottom of the screen, the primary language can be changed by selecting one of the available languages displayed on the screen. The active language will be highlighted in green. If a specific language is desired, please reach out to your local sales representative.
Button Image
Function
Description
Modifies of the “Short”, “Medium”, or “Long” Wash Recipe Setpoints. See section 5.4) Configuring a CyClean Wash Recipe for more details. Modifies system Setpoints used across all three (3) CyClean Wash Recipes. Access several diagnostic functions and the CyClean to utilize any optional accessories installed. Configures the HMI touchscreen. IMPORTANT: This manual will not cover this function, and only qualified personnel should use this function. If equipped and enabled, checks the status of the SaniTrend Cloud unit and allows the Sanitrend® Cloud PC to be reset.
Edit Wash Recipe Setpoints
Edit System Setpoints
Advanced Settings Menu
Configure PanelView 800
SaniTrend Cloud Status
37
Software Version & Operating Hours While in the Settings Screen, the active operating hours are displayed in the upper left corner of the screen and the software version is displayed in the upper right corner of the screen.
Operating Hours
Software Version
The Operating Hours are a non-editable value that counts the number of hours that the CyClean has been in operation. This can help provide a useful reference for scheduling routine maintenance. The Software Version consists of a 3-number version tracking system (i.e. 1.2.3) which is described in detail below: • Major Version (1.x.x): Significant changes or updates that often include new features and/or major improvements. These changes might not be backward-compatible. • Minor Version (x.2.x): Smaller updates that add new features or improvements but are generally backward compatible. These updates might include enhancements or minor changes that don't drastically alter the software's functionality. • Patch Version (x.x.3): Bug fixes or minor improvements that don't add new features but improve the software's functionality and performance. These updates are usually backward compatible and address specific issues. In general, most applications will not require or recommend updating the software to the latest version. If you would like to upgrade the software, feel free to discuss this with your local CleanWorx representative.
CleanWorx ™ CyClean ™ 35 IOM
System Setpoints The System Setpoints Screen allows the user to make changes to select Setpoints used in all Wash Recipes. For example, the High-Temperature Alarm Setpoint (°F) can be adjusted to a lower value to prevent damage to any temperature-sensitive parts. For a full list of these Setpoints and their factory default values see section 10.1) Factory Set System Setpoints and Limits.
Button Image
Function
Description
Up
Move the highlighted row up one space.
Down
Move the highlighted row down one space.
The number pad displays for the user to enter a new value.
Toggle On/Off
Back
Returns to the previous screen.
39
Advanced Settings The Advanced Settings Screen will allow the user to perform several diagnostic functions as well as configure the CyClean to utilize any optional accessories installed.
Button Image
Function
Description
Allows the user to turn on or off any optional accessories attached to the CyClean. A “0” indicates that the accessory is not installed, and “1” will indicate an accessory is installed and adjust the programming to accommodate the selected accessory. A diagnostic tool allows the user to view the status of the sensors installed on the CyClean. A diagnostic tool allows the user to manually override whether an output is ON, OFF, or AUTO. Allows the user to change their security pin to access the settings menu. NOTE: This screen is very similar to the keypad screen and will not be covered by this manual. Tool ideal for confirming the pump is spinning correctly during the installation of the CyClean. For more information see section 4.3) Initial Start-up Pre-Check .
Edit System Configurations
Input Status
Manual On/Off Outputs
Change Settings PIN Code
Pump Rotation Test
CleanWorx ™ CyClean ™ 35 IOM
System Configuration The System Configuration Screen allows the user to either enable or disable optional accessories that might be installed on the CyClean. For a full list of these available optional accessories see section 10.2) Factory Set Wash Recipe Setpoints and Limits.
Button Image
Function
Description
Up
Move the highlighted row up one space.
Down
Move the highlighted row down one space.
Toggle On/Off
Toggles the highlighted space on (1) or off (0).
Back
Returns to the previous screen.
41
Input Status The Input Status Screen shows the user all digital and analog inputs. Digital inputs are displayed on the right side of the screen by their PLC ID Tag and functional name. When active or energized they will turn green. When inactive or deenergized they will remain grey. Analog inputs are displayed on the left side of the screen by their PLC ID Tag and functional name. These inputs will display the reading of the sensor on the screen.
Button Image
Function
Description
Back
Returns to the previous screen.
CleanWorx ™ CyClean ™ 35 IOM
Manual / Off / Auto (MOA)
The Manual On/Off Outputs Screen allows the user to select any of the CyClean outputs and toggle them between ON, OFF, or AUTO. By default, and for a Wash Recipe to be run, each output must be in AUTO, which will allow the CyClean to automatically control that output. To diagnose an output, the user can highlight the desired output and select MANUAL ON to manually turn that output on. To turn that output off, highlight the desired output and select either MANUAL OFF or AUTO. Due to built-in safety logic, the pump cannot be turned on unless the low- level sensor is active, and the heater cannot be turned on unless the recirculation pump is running (on).
Button Image Function
Description
Up
Move the highlighted row up one space.
Down
Move the highlighted row down one space.
Manual On Manual Off
Manually turns on the highlighted output.
Manually turns off the highlighted output.
Auto
Allow the highlighted output to be controlled by the CyClean.
Back
Returns to the previous screen.
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