Parts Washer
TECHNICAL DATASHEET
Utilities – Standard Washer Utility Description
Requirements
Connection
General Information, Layout, & Utility Requirements Designed with you in mind, the CyClean 35 by CleanWorx is an all-electric automated washer for parts requiring cleaning-out-of-place (COP). Ideal for customers looking to wash common process parts such as buckets, totes, trays, and utensils, this innovative washing solution offers consistent cleaning without the complexity of higher cost, customized systems. The simplified control interface and pre-programmed wash cycles take the complexity out of cleaning, and the unique sanitation cart design allows this washing system to grow along with your production needs.
10 - 40 gpm 185°F Max operating temperature Note: Backflow prevention required (by others) 20 gpm @185° F (max) Note: See CyClean 35 IOM for details
3/4” FNPT or 1” Tri-Clamp
Water Supply (Wash Cylinder)
2” FNPT or 2” Tri-Clamp
Drain (Wash Cylinder)
Exhaust (Exhaust Fan)
250 cfm @ 0” W.C.
4” Tube
Electrical Supply (Control Panel)
60 Amp @ 460V AC, 3-ph, 60 Hz.
Wired in panel
General Construction
Utilities – Accessories Description
Electrical Area Classification: Non-Hazardous Electrical Certification: UL508A Wetted Materials: 304ss, Polycarbonate, EPDM, SBR, UHMW, FKM, PTFE Installation: Floor mounted, non-adjustable base frame. Valves: Electrically operated. Electrical Rigid Conduit: Schedule 40 nonmetallic PVC Electrical Flexible Connections: Integrated cables Note: Level mounting surface required
Requirements
Connection
Auto-filled from Chemical Station (Available with 15 Gallon Tank or chemical drum mount) Auto-filled from Chemical Station (Available with 15 Gallon Tank or chemical drum mount)
Chemical (Primary Wash Chemical)
0.25” FNPT
Sanitizer (Sanitizer Chemical) Water Supply (Washdown Rinse Kit)
0.25” FNPT
7.2 gpm @ 40 psig (35 – 125 psig range)
0.75” FNPT
1080 lb/hr @ 58 psig (Recommended: equates to 17 GPM @ 176° F fill) 10-36 gpm @58 psig (Recommended: equates to 17 gpm @176° F fill)
Steam Supply (Supply Water Steam Mixing Valve) Water Supply (Supply Water Steam Mixing Valve) Compressed Air (Chemical Day Tank Skid – Diaphragm Pump, Chemical Pump Assemblies – Wall Mount – Diaphragm Pump)
1.0” FNPT
1.0” FNPT
Cylinder Size: 60” Ø x 90” H Overall Size: 80” W x 65” D x 96” H Weight (Empty): 1,600 lbs CyClean 35 Physical Size
1.0 SCFM @ 100 psig
0.25” FNPT
Note: See CyClean 35 IOM for details
Typical Water & Chemical Usages per Cleaning Cycle Scenario #1: Default Wash Fill, Rinse & Chemical Wash, Drain, Fill Sump, Final Rinse, Hold Water
Sanitation Carts Physical Size
Scenario #2: Customized Wash Fill, Rinse & Chemical Wash, Drain, Fill, Rinse, Drain, Fill, Sanitize Rinse, Drain
Overall Size: 57” L x 28” W x 82” H Weight (Empty Cart Frame): 300 lbs Weight (Maximum, Loaded): 1,100 lbs
75 Gallons Water 0.25 Gallons Chemical (1.0%) 0.06 Gallons Sanitizer (0.25%)
Note: Dimensions and weights may vary depending on Sanitation Cart. Calculated maximum weight is the combined weight of the Cart Frame plus total weight of wash items and associated shelf modules (not to exceed 800 lbs.)
25 Gallons Water 0.25 Gallons Chemical (1.0%) 0.06 Gallons Sanitizer (0.25%)
Note: In some applications, the cycle can save an additional 25 gallons of water by choosing to hold the final cycle’s water for the next wash.
3
CyClean TM 35 Technical Datasheet
Washer Details & Features The patent-pending CyClean 35 features a round wash cylinder and Cyclone Jet 360° Spray Arm, providing complete coverage and washing pressure while optimizing water and chemical usage per cycle. The icon-based control panel eliminates language barriers and simplifies operator training. Pre-programmed for short, medium, or long wash cycles, the operator selects the desired program and hits start. Visual indicators show the washing cycle status through completion.
Controls & Programming
Features: - One (1) NEMA 4X Polycarbonate control enclosure - One (1) 4.3” Operator touch screen with PLC controller - One (1) Emergency stop switch - One (1) Alarm reset button - One (1) 60 Amp disconnect switch - Additional M12 connections for optional accessories Programming: - Simple, language free operator screens - Password protected settings screen - SHORT, MEDIUM, & LONG cleaning cycles with adjustable run time, chemical dosing, and temperature set-points
Rated Pressure: Atmospheric Working Volume: 25 gallons Operating Temperature: 185° F (maximum) Features: - Round cylinder design for easier inspection & cleaning - One (1) Removable sump strainer - One (1) Water inlet connection with automated valve - Two (2) Chemical injection ports - One (1) Exhaust connection for venting after completed cleaning cycle - One (1) Level Switch - One (1) Door switch to verify that the door is closed when running - One (1) Thermostat to prevent overheating - Hard-wired interlocks to prevent heater from activating without pump running Wash Cylinder
The equipment is provided with an electronic copy of the documentation package (English). - Warranty information - Electrical Drawings - Installation, Operation, and Maintenance (IOM) Manual featuring: - Complete operational instructions - Detailed HMI user manual - Recommended maintenance schedule and spare part kits Note: Per UL standards, binder containing a physical copy of the electrical drawings will be included inside the electrical box. Documentation
Circulation & Spray System Features:
- One (1) CycloneJet 360° Spray Arm: Supplies Rinse Water, Detergent Chemical, and Sanitize solutions from a rotating, full coverage spray arm, ensuring complete and consistent coverage - One (1) Suction Hose - One (1) 2” Automated valve for draining
- One (1) Sanitary centrifugal pump with 5 HP motor - One (1) Y-Strainer with removable element for small particulate straining
- One(1) Pressure gauge - One (1) Electric heater
5
CyClean TM 35 Technical Datasheet
2. Push Sanitation Cart into CyClean 35, close and secure the door.
Sanitation Carts for the CyClean 35
The Sanitation Carts can adjust to your specific cleaning needs. Choose from either Standard Sanitation Carts designed for high-volume cleaning of the same part or Modular Sanitation Carts configurable to grow with your process.
Sanitation Carts How they work: 1. Load parts to be washed onto the Sanitation Cart based on the cart configuration.
3. On the HMI panel, select the cleaning cycle parameters desired and hit start. Visual indicators show washing cycle status through completion. Once complete, the process begins again.
Note: Full operational instructions are located in the CyClean 35 IOM manual.
7
CyClean TM 35 Technical Datasheet
Standard Sanitation Carts How they work:
Modular Sanitation Carts How they work:
1. Standard Sanitation Carts are configured to clean a high volume of the same part in each cleaning cycle. These carts come preassembled and are tested to ensure they produce consistent, repeatable cleaning results when properly loaded. Examples of Standard Sanitation Cart options include:
Modular Sanitation Carts are a build your own solution when you want to clean a variety of parts at the same time. Starting with the Modular Sanitation Cart Frame, you choose the configuration from our collection of Parts Module options. This customizable design allows you to change your cart at any time to meet your washing needs. Each Parts Module is designed to occupy a specific space on the cart frame. Depending on the item you are looking to wash, (1) - lower only or (2) - an upper and lower module may be required. For example, to create a Modular Sanitation Cart for a combination of buckets and trays you will need:
(2) Bucket Parts Modules
(6) Baking Trays Parts Modules
(1) Modular Sanitation Cart Frame
Standard Totes Cart
Standard Baking Trays Cart
Modular Sanitation Cart Example
SLOT #16 SLOT #15 SLOT #14 SLOT #13 SLOT #12 SLOT #11 SLOT #10 SLOT #9 SLOT #8 SLOT #7 SLOT #6 (shared)
OPEN SPACE BUCKET PARTS MODULE (2) Holds (6) Buckets with (6) Lids BAKING TRAYS PARTS MODULE (2) Holds (14) Full size trays
SLOT #5 SLOT #4 SLOT #3 SLOT #2 SLOT #1
BAKING TRAYS PARTS MODULE (4) Holds (14) Full size trays
Standard Buckets Cart Standard General Parts Cart
Holds (28) Full size baking trays, and (6) Buckets with (6) Lids
FOR A FULL LIST OF STANDARD SANITATION CARTS, SEE OUR WEBSITE
FOR A FULL LIST OF PARTS MODULES, SEE OUR WEBSITE
9
CyClean TM 35 Technical Datasheet
Washer Accessories While the CyClean 35 has many standard features, additional add-on accessory options are available to expand the unit’s functionality. For a complete list of available accessories, see our website.
Chemical / Sanitizer Pump Assembly – Wall Mount, Diaphragm Pump
Chemical / Sanitizer Day Tank Skid, Diaphram Pump
Suppy Water Steam Mixing Valve
Washdown Rinse Kit
Chemical / Sanitizer Pump Assembly – Wall Mount, Metering Pump
Chemical / Sanitizer Day Tank Skid, Metering Pump
Conductivity Chemical Control
SaniTrend Cloud Cleaning Reports(CR) - Essentials
FOR A FULL LIST OF WASHER ACCESSORIES, SEE OUR WEBSITE
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CyClean TM 35 Technical Datasheet
(800) 356-3300
Cleanworx.us 2855 Innovation Way Sun Prairie, WI 53590 sales@cleanworx.us
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