FBB-0011_Sanitary Dryer L and L-HP_Brochure_Rev1.0

Sanitary Dryer L & L-HP Standardized, Dry-In-Place (DIP) System

for drying sanitary process lines & small equipment after the cleaning & sanitation process.

Sanitary Dryer L300

After Clean-In-Place (CIP) of many hygienic processes, equipment needs to be returned to a dry state before production can resume. Sani-Matic's Sanitary Dryer L series unit is a standardized, compact, automated drying system that can stand-alone or integrate into your CIP system process to dry process lines and small equipment, reducing labor and shortening your overall sanitation time. The L-HP model adds HEPA filtration for high purity applications.

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Dry hygienic process lines with Sani-Matic's Sanitary Dryer L .

Advantages • Dry process lines and equipment automatically with zero or limited operator involvement. • Fully automated solution - available in stand-alone configuration or integrated into automated CIP systems. • 3 available options, pre-designed for drying line sizes from 1.0" to 4.0" in size and small equipment. • Compact system, designed with maintenance in mind with access hatches on sides and back. • HEPA filtration L-HP option available for high purity applications.

SaniTrend ® Cloud Reporting Software

CLEANING CYCLE REPORTS (CR ESSENTIALS)

CLEANING CYCLE REPORTS (CR INSIGHTS)

Add SaniTrend ® Cloud Cleaning Reports (CR) software to your equipment to efficiently and automatically record and store critical data (e.g., temperature, conductivity). SaniTrend ® Cloud CR Essentials records all critical data in easy-to-interpret cleaning records. SaniTrend ® Cloud CR Insights adds features like event logs, Overall Equipment Effectiveness (OEE) scoring, Preventive Maintenance (PM) Tracking, and more.

Learn more at our website at sanimatic.com/sanitrendcloud/

OEE TRENDING (CR INSIGHTS)

NOTE: For a stand-alone controls system, SaniTrend Cloud CR Essentials is the only product tier available.

Model Overview L Model

Sanitary Dryer L150 Sanitary Dryer L300 Sanitary Dryer L400

Skidded System with Enclosure

Design

Applications (Process Lines - Sanitary Tube Sizes)

1.0" - 1.5"

2.0" - 3.0"

3.0" - 4.0"

Example Operating Condition

60 CFM @ 300" W.C.

200 CFM @ 150" W.C.

350 CFM @ 80" W.C.

Max Flowrate Max Pressure

115 CFM 337" W.C.

365 CFM 248" W.C.

494 CFM 104" W.C.

Max Temperature

220 °F

L-HP Model

Sanitary Dryer L150-HP Sanitary Dryer L300-HP Sanitary Dryer L400-HP

The HP line of the Sanitary Dryer adds additional filtration through use of a HEPA filter, while maintaining the above specifications.

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HEPA Housing

HEPA Filter Element (99.97% Efficient to 0.3 Micron) Differential Pressure Monitoring (Across Housing)

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Features

Standard • UL, NEMA 4X Control Panel & Components • CIP System Integration Controls • 304ss Enclosure / Frame with Access Panels

• Pre-Filter (99% Efficient to 2 Micron) • 18 kW Electric Heater • Temperature Transmitter • Pressure Transmitter • Flowmeter

• Regenerative Blower with VFD • Inlet and Discharge Silencers

• Pressure Relief Valve Additional Options • Stand-Alone Controls (i.e., Local PLC/HMI Controlled) • Valves for CIP System Integration (Loose Ship or Installed on CIP)

• Casters • Humidity Sensor (Loose Ship for Humidity Verification)

Operating Requirements

Sanitary Dryer L150 & L150-HP

Sanitary Dryer L300 & L300-HP

Sanitary Dryer L400 & L400-HP

Room Air

115 CFM (Max)

365 CFM (Max)

494 CFM (Max)

Electrical Supply

60 Amps

System Dimensions & Weights

Sanitary Dryer L150

Sanitary Dryer L300 70" H x 64" L x 38" W 72" H x 64" L x 38" W Sanitary Dryer L300

Sanitary Dryer L400

Overall Size (Standard System w/ Leveling Feet)

Overall Size (Optional Casters)

Sanitary Dryer L150

Sanitary Dryer L400

Weight

975

1115

1030

Sanitary Dryer L150-HP

Sanitary Dryer L300-HP

Sanitary Dryer L400-HP

Weight

1045 lbs

1185 lbs

1110 lbs

NOTE: Weights are approximate and dependent on options taken.

FBB-0011

System Layout Drawings

97 5/8" OVERALL 97 5/8" OVERALL

63 5/8" CABINET & CONTROL PANEL 63 5/8" CABINET & CONTROL PANEL

36" NO OBSTRUCTIONS PER CODE 30" CONTROLS DOOR SWING

18 3/4" OUTLET

36" NO OBSTRUCTIONS PER CODE 30"

ACCESS TO BLOWER, FLOWMETER, INSTRUMENTS & INLET PRE-FILTER ACCESS TO BLOWER, FLOWMETER, INSTRUMENTS & INLET PRE-FILTER

18 3/4" OUTLET

CONTROLS DOOR SWING

INLET PRE- FILTER ACCESS PANEL INLET PRE- FILTER ACCESS PANEL

37 3/8" CABINET

33 5/8" OUTLET

11" HEPA FILTER PULL CLEARANCE

24" RECOMMENDED CLEAR ACCESS (3) SIDES, TYP 24" RECOMMENDED CLEAR ACCESS (3) SIDES, TYP

11" HEPA FILTER PULL CLEARANCE

ACCESS TO HEPA FILTER, VFD, HEATER & INSTRUMENTS ACCESS TO HEPA FILTER, VFD, HEATER & INSTRUMENTS

3"TC - L150 3"TC - L300 4"TC - L400

16" PRE-FILTER PULL CLEARANCE

3"TC - L150 3"TC - L300 4"TC - L400

16" PRE-FILTER PULL CLEARANCE

69 1/4" OVERALL HEIGHT

68 3/4" OUTLET

52 1/8" ENCLOSURE HEIGHT

69 1/4" OVERALL HEIGHT

68 3/4" OUTLET

52 1/8" ENCLOSURE HEIGHT

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Documentation

Standard • Operation and maintenance manuals • Recommended spare parts (RSP) list • Mechanical Bill of Materials (BOM) • Process and Instrumentation Diagrams (P&ID) • General Assembly (GA) drawings • Electrical drawings • Component vendor documentation

Optional • Functional Specifications (FS) • Configuration Specification (CS) • Factory Acceptance Test (FAT) • Site Acceptance Test (SAT) • Installation and Operation Qualification (IQ/OQ) • Traceability matrix • Instrument data sheets

QUICK TIPS How fast can I expect my equipment to dry?

• It depends! There are a lot of variables at play that determine drying time - and many of them are dependent more on the design of process equipment being dried than the output of the dryer system. • To help optimize your drying, look at the following design considerations for your equipment - having sloped surfaces, minimizing areas of water holdup, minimizing the L/d of branch connections, insulation of lines or equipment, and performing a final rinse with hot water (if available). What does the Humidity Sensor do? • The standard system without a humidity sensor utilizes time setpoints for drying. At startup of your equipment, it is determined how long it takes to dry a process line circuit or equipment, and then that time is used for the setpoint. • For a more analytical and measured approach, adding the humidity sensor in-line in an area where the process line exhausts to can be used to monitor the humidity of the drying air as it leaves the lines or equipment that is being dried. This way, setpoints can be used to dry to a set humidity level that shows that the moisture inside of the process has been removed. How and where should I vent the exhaust air from the system? • You should think about where the hot exhaust air (after it has dried your process) will vent to - in a CIP line circuit, the exhaust air might come back to the CIP Skid, in which the exhaust air would come out the CIP Return drain line. If you prefer to vent it at a different location, zone valves can be added to the CIP system on the CIP Return line and the drying steps could send the exhaust air to a vent location of your choice. • If drying equipment like small process tanks or other equipment where there is not a closed circuit back to the CIP system, ensure an adequately sized exhaust port exists on your equipment and that it vents to an acceptable location to receive hot, humid air. For the Controls, what do you mean by "CIP System Integration"? What's "Stand-Alone"? • CIP System Integration - For new CIP System specifications that will use a Sanitary Dryer L, the dryer system is recommended to be integrated into the CIP system in regards to both the controls system and through physically linking the dryer outlet supply to the CIP supply. With the Sanitary Dryer L being controlled by the CIP system, the recipe can automatically go into a drying step post-rinse or sanitize. Valves can be added to tie the Dry Air Supply into the CIP Supply. • Stand-Alone - Alternatively, the dryer can be specified to be completely stand-alone automated with a PLC and HMI integrated to the dryer system. The dryer supply connection can be permanently affixed or flex-hosed to the equipment that needs to be dried. Simple recipes for drying with adjustable step times, fan speeds, and temperature setpoints can be selected from the HMI.

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CIP System Integration Controls

CIP Supply

Process Equipment

Dry Air Supply

CIP System

Communications

Sanitary Dryer L

Stand-Alone Controls

Process Equipment

Dry Air Supply

Sanitary Dryer L

NOTE: The process equipment still may be Cleaned-In-Place prior to using the dryer - however, there is no automatic sequencing or controls tie-in with the Sanitary Dryer L to automatically start the process. The dryer would be manually connected to the equipment and started after a CIP sequence has taken place.

FBB-0011

Cleaning Confidence. Repeatable results you can count on every time you clean your process parts and equipment. That’s Cleaning Confidence from Sani-Matic.

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Sani-Matic, Inc.

(p) 800-356-3300

(f) 608-222-5348

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