TANKO® JM_IOM_Rev1

Jet Cleaner TANKO-JM

7.4.4.1 Assembling the JM100 Device

The item numbers shown in brackets refer to the Figure 7.5-1: Internal construction of the JM100-G22. The tightening torque values for the screw connections required for assembly are listed in the Table 7.5-1: JM100 tightening torque values.

1) Assembly - Cleaning Head

1. Press collar bushings for nozzle carriers (04) into the axle bore of the bevel gear wheels with nozzle carrier (14). 2. Insert the circlip (17) into the internal groove of the bevel gear wheel with nozzle carrier (14) and allow it to engage in place.

3. Press jet concentrators (07) in all nozzles (06) and check that they are firmly in place.

4. Clamp the bevel gear wheel with nozzle carrier (14) in the vise.

5. Screw and tighten nozzles (06) in the bevel gear wheel with nozzle carrier (14).

6. Remove the screwed parts from the vise.

7. Slide bevel gear wheel with nozzle carrier (14) on the axle for nozzle carriers (13).

8. Clamp the axle for the nozzle carrier (13) in the vise.

9. Screw and tighten the locking screw (18) in the axle for nozzle carriers (13).

10. Check to see if the bevel gear wheel with nozzle carrier (14) is rotating freely on the axle for nozzle carriers (13).

2) Assembly - Actuator Unit Assembly Unit

1. Press collar bushing for housing (03) with collar up to the stop into the bore housing (02).

2. Slide the sliding disk (05) onto the rotor shaft (10).

3. Clamp the axle for nozzle carriers (13) at the flat surfaces together with the assembled bevel gear wheels with nozzle carrier (14) in the vise. 4. NOTE To ensure that the device functions securely, the position of the nozzles on the opposite nozzle carriers with respect to one another must be observed at the time of assembly!  Align the nozzles (06) the opposite bevel gear wheels with nozzle carrier (14) perpendicular to one another so that the axles of the nozzles (06) form a cross and are in horizontal/vertical position with respect to the housing (02). 5. Slide the rotor shaft (10) with sliding disk (05) from the interior of the housing (02) outwards through the collar bushing for the housing (03).

6. Screw the rotor shaft (10) into the axle for nozzle carrier (13) and tighten it with a socket wrench.

7. Screw the rotor star wheel (11) auf the rotor shaft (10) and tighten it with the assembly/disassembly tool for the rotor star wheel.

8. Remove the screwed parts from the vise.

7 Maintenance

Translation of the original Operating / Installation Instructions 2016/12

65/90

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