SYSTEM AUTOMATION Smart Programming to Make Your Job Easier.
SMART PROGRAMMING TO MAKE YOUR JOB EASIER
Sani-Matic’s in-house programming team of automation experts in cleaning technologies is unmatched in experience and expertise. Whether it is designing a custom graphics HMI screen, adding domain security to an HMI login, or integrating the automated controls of a CIP system with the process equipment & systems that it cleans, our team has seen (and can do) it all.
“ My process systems and equipment don’t need to
integrate with my CIP system. ...SAID NO ONE. EVER.
CONGRATULATIONS ON INTEGRATING YOUR NEW AUTOMATED CIP SKID INTO YOUR PROCESS! You’ve just invested in an automated CIP skid and are on your way to seamless integration. But reaching that “hit start and walk away” moment takes expert automation behind the scenes. That’s where the Sani-Matic programming team comes in. An experienced programmer is assigned to every system, translating your evolving process requirements into a fully designed and tested solution before it leaves our facility. Our team also supports on-site start-up and works alongside your integrators to ensure smooth implementation. Have custom requirements? We’re ready. With decades of expertise and Rockwell Automation Partner OEM status, we deliver flexible, tailored solutions to meet your exact process needs.
As a Rockwell Automation Partner OEM Company, we have the tools and partnerships ready to service any challenge your process may have.
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Water Fill Pre-Rinse Drain
RINSE PHASE
RECIPE (SPECIFIC)
Water Fill Chemical Wash Drain
WASH PHASE
CLEANING CYCLE (GENERIC)
Water Fill Final Rinse Drain
RINSE PHASE
OpCodes (Or Steps)
THE BUILDING BLOCKS OF CLEANING CYCLES Each cleaning system is set up to be automated, yet fully flexible. We do this through OpCodes (or Steps) – the building blocks – that can create any cleaning cycle recipe and adjustable set points for the critical parameters of the system like TACT (Time, Action, Chemical, Temperature). OpCodes are the building blocks for the cleaning cycle phases you’re familiar with – a rinse phase, a chemical wash phase, a final rinse phase – which compile all together to build the specific Cleaning Cycle Recipe that will clean your particular process tank or line circuit – every time.
AUTOMATION OFFERINGS Processes, users, and facilities are all unique – that is no surprise. During the specification and ordering of the system mechanical and electrical components, we offer many options and choices because “one size does not fit all” when it comes to your automated cleaning system.
SYSTEM AUTOMATION OPTIONS Standard Options • Custom HMI Screen
• External System Communications - with Remote Control Capabilities • Cleaning Cycle Data (Data Only - No Report)
• Additional HMI Security Levels
• Operator Badge Reader
• Electronic Cleaning Cycle Data Logging – USB Flash Drive
• External System Communications
• Electronic HMI Audit Trail Logging – USB Flash Drive
Other Customizable Examples • Other programming controls systems (e.g., Siemens)
• Control of System via Additional Remote HMI Panel(s)
• Further integration help with on-site equipment
GOOD TO KNOW • Sani-Matic’s in-house programming team that allows for expert system automation support & customization. • Sani-Matic’s in-house electrical design & fabrication team supports custom system automation with customized hardware design & build. • Sani-Matic field service technicians are able to continue to support your system automation and PLC/HMI programming once the system is installed at your facility.
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Cleaning Cycle Recipes Each recipe has its own setpoint values (e.g., time, temperature, conductivity) which are adjustable. Measured process variables have alarms with adjustable high/low setpoint values. The operator will have the ability to initiate, monitor and edit (with correct security level) the wash cycle, recipes, and setpoint values via the HMI.
• Create up to (40) different unique recipes • Pre-programmed with up to (96) unique OpCodes • Up to (96) individual steps (OpCodes) per recipe
HMI Screens Examples of general P&ID screen of cleaning system where a user can Start / Stop / Abort / View.
Alarms / Select Recipes • Monitor screen – monitor actual and setpoint process variables • Alarms screen – acknowledge current and view past alarms • Recipe Select screen – select a cleaning cycle recipe to run • Utility • Run utilities (e.g., water fill, drain) outside of a cleaning cycle recipe • Edit Menu • Edit Recipes & setpoint screens • Maintenance screens – manual on, off, or auto inputs/outputs, check input status, configure P&ID controllers (if applicable) • Edit user security screens – setup and maintain users
• Edit date & time screen • Configure PanelView Plus
• Alarm History • Alarms screen – acknowledge current and view past alarms
Login and Security • (50) Unique user logins • Users are classified into (3) Security levels
NEED SOMETHING MORE? Just ask – our experts are ready to listen to your process needs and find out how we can help customize your automation.
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PURELY CLEAN Engineered for high‑purity pharmaceutical environments, our solutions deliver validated, repeatable cleaning you can trust. Designed to meet the most stringent hygienic and compliance standards, every system helps protect your product integrity.
2855 Innovation Way, Sun Prairie, WI 53590 sanimatic.com | hello@sanimatic.com | 800.356.3300
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