B-0006_UltraFlow®_Brochure_Rev4.0

ULTRAFLOW ® Powerful CIP in a Compact, Portable Design.

ULTRAFLOW® 45

ULTRAFLOW® 110

The UltraFlow® is a self-contained, compact and portable Clean-In-Place (CIP) System programmed to accommodate a variety of recirculated CIP applications. Designed for high purity cleaning applications, the UltraFlow meets cGMP and ASME BPE standards.

ADVANTAGES

Small Footprint. Space-saving design for installations with limited floor space. Fits through standard doorways with ease.

Portable. Positioned on low-friction casters for easy movement between process suites. No expensive supply and return line installation required. Water & Chemical Savings. The high turbulent flow rate and low water requirements for operation reduce the amount of water and chemicals needed for a complete clean.

Wide Operating Range. The systems range from 2–45 gpm and 5–110 gpm and are able to clean small and large applications.

Self-Cleaning. Self-cleans without extra steps and eliminates cross-contamination.

No CIP Return Pump Required. The unique eductor-based, vacuum CIP Return system eliminates the need for a CIP Return pump.

• FDA Current Good Manufacturing Practices (cGMP), CFR Title 21, Part 820 • Underwriters Laboratory (UL): Controls, Standard 508 • Authorized to Provide Canadian Registration Numbers (CRN) • ASME BPE Standards • 21 CFR Part 11 (for certain Data & Analytics Products) INDUSTRY STANDARD COMPLIANCE

SYSTEM AUTOMATION Sani-Matic has designed, manufactured and supported thousands of CIP control systems with its in-house programmers and UL authorized panel shop.

ADVANTAGES OF SANI-MATIC AUTOMATION

Experts. The Sani-Matic programming and automation team specializes in cleaning applications and provides proven expertise and customized strategies. Automation Ease & Flexibility. Easy-to-understand Recipe Editor provides access to setpoints. Defined alarms reduce troubleshooting time. Custom System Automation. From custom HMI screens to communication with process equipment, our team knows how to make the system work for you.

SANITREND® CLOUD REPORTING SOFTWARE

Add SaniTrend ® Cloud Cleaning Reports (CR) software to your equipment to efficiently and automatically record and store critical data (e.g., temperature, conductivity). SaniTrend ® Cloud CR Insights+ records all critical data in easy- to-interpret cleaning records and additional insights like event logs, Overall Equipment Effectiveness (OEE) scoring, Preventive Maintenance (PM) Tracking, and more.

The Insights+ edition also logs a full HMI Audit Trail and is 21 CFR Part 11 compliant for electronic records and signatures.

Learn more at our website: sanimatic.com/sanitrendcloud/

FEATURES

Standard For Both Models • A single centrifugal CIP supply pump

• Wetted surface: 316L stainless steel, 25 µin Ra Non-wetted surface: 304 stainless steel, 32 µin Ra • UL listed, 304 stainless steel, NEMA 4X enclosure

• Modulating diaphragm control valves to set cleaning circuit flow rates and to control the rate of discharge to drain • Two chemical delivery systems comprised of pneumatic diaphragm pumps, removable chemical reservoirs • Chemical conductivity, proof of rinse conductivity

• Allen-Bradley CompactLogix PLC • Allen-Bradley PanelView Plus HMI

• Supply and return temperature sensors • Electric flow-through heater • Discharge pressure gauge • Low friction, non-marking casters Optional For Both Models • Vent filter assembly

• Ethernet communication

• 40 customizable cleaning cycle programs

• Eductor return system

• Sani-Matic Start-up and Preventive Maintenance (PM) Services • Wetted Surface: 15 µin Ra Electropolish (EP) finish

• Pressure transmitter

• Mass flow meter

• Allen-Bradley PanelView Plus 1000

• Fixed position leveling feet • Frame weld finish upgrade • Sanitary flex hose package

• Report ticket printer • Stainless steel motor

• Steam Heat (shell and tube heat exchanger)

• Piping insulation

• Air blow manifold

• Fixed position seismic zone calculations

• Chemical reservoir low level switches

• Passivation

• CIP supply routing valves • Water connection bleed valves

• Spare parts budget • Larger electric heater

• Sample valve

UltraFlow 45

UltraFlow 110

• 68” L x 24” W x 74” H (height may vary with options)

• 74” L x 33” W x 80” H (height may vary with options)

• Operating range of 2–45 gpm @ 50 psi

• Operating range of 5–110 gpm @ 60 psi

• Electric

• For process tank diameters up to 4.5’ • For process line diameters up to 2”

• For process tank diameters up to 10’ • For process line diameters up to 3”

• Turbine flow meter

DOCUMENTATION Standard

Optional

• Operation and maintenance manuals • Recommended spare parts (RSP) list • Mechanical Bill of Materials (BOM) • Instrumentation calibration procedures

• Functional Specifications (FS) • Configuration Specification (CS) • Factory Acceptance Test (FAT) • Site Acceptance Test (SAT)

• Material Test Reports (MTRs)

• Installation and Operation Qualification (IQ/OQ)

• Weld maps and weld logs (including qualification and inspection records) • Inspection test results, reports, and certificates

• Traceability matrix

• Instrument data sheets

• Component vendor documentation • As-built General Assembly (GA) drawings

• Cleaning and passivation certificate • Borescope Inspection Video • Hydrostatic test certificate • Riboflavin spray coverage test

• As-built Process and Instrumentation Diagrams (P&ID)

• As-built electrical drawings

SCHEMATIC For Both Models

Eductor

Return to Separator

Plant Water Supply

CIP Supply

Chemical

Wash

CIP Return

Recirculation

OPERATING REQUIREMENTS

UltraFlow 45

UltraFlow 110

Instrument Air

½” NPT, 10 scfm @ 90 psi

Two 1” tri-clamps, WFI, DI, potable ≤ 2 gpm @ 25 psi, 20°–80 °C

Water Supply

Drain

2” tri-clamp (controllable drain rate)

3” tri-clamp (controllable drain rate)

Dry Weight

900 lbs (approximate)

1,400 lbs (approximate)

Electrical Power (w/ Electric Heat) Electrical Power (w/ Optional Steam Heat)

12 kW, 27 amps (standard) or 24 kW, 43 amps (optional) @ 460V AC, 3PH

15 kW, 50 amps (standard) or 30 kW, 68 amps (optional) @ 460V AC, 3PH

11 amps @ 460V AC, 3PH

27 amps @ 460V AC, 3PH

Plant Steam

¾” flange, 195 lbs/hr @ 50 psi

1 ½” flange, 540 lbs/hr @ 50 psi

Plant Condensate

½” flange

1” flange

CIP Supply

1 ½” tri-clamp, 2–45 gpm @ 50 psi

2” tri-clamp, 5–110 gpm @ 60 psi

CIP Return

2” tri-clamp, 2–45 gpm @ 8.5’ of head @ 80 °C 3” tri-clamp, 5–110 gpm @ 11’ of head @ 80 °C

Vent/Overflow

2” tri-clamp

SEPARATOR CHAMBER: SMALL SIZE, BIG PERFORMANCE

Water Flow Air Flow

The combination of air and CIP return solution enters the sidewall port of the separator where centrifugal action separates air (upwards) and solution (downwards) to maintain adequate supply conditions for the CIP supply centrifugal pump.

Air Separation Chamber

PURELY CLEAN Engineered for high‑purity pharmaceutical environments, our solutions deliver validated, repeatable cleaning you can trust. Designed to meet the most stringent hygienic and compliance standards, every system helps protect your product integrity.

2855 Innovation Way, Sun Prairie, WI 53590 sanimatic.com | hello@sanimatic.com | 800.356.3300

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