Hygienic Component Solutions
2024
Protect & Improve Your Process
Sani-Matic's Hygienic Component Solutions provide process protection and operational improvements for a variety of facilities - from a food processing plant to a pharmaceutical clean room, we have the industry expertise for your application. Our components are intended to be more than just a product - Sani-Matic brings decades of experience in engineering and application selection to help you work through the process challenges that you face daily. Featuring high levels of stock at our Sun Prairie, WI facility, our component solutions arrive at your facility in the timeline that you need.
2
The Hygienic Component Solution Catalog is segmented into four sections: Hygienic Components - Strainers, Spray Devices, and more for industries such as food, beverage, personal care, and nutraceutical. High Purity Hygienic Components - Similar offerings of components designed for high purity industries like pharmaceuticals and biotech. Digital Solutions - Hardware and software to streamline your data collection for hygienic cleaning and process applications. Process Equipment - Quick to deliver, custom engineered hygienic process tanks.
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Hygienic Components Straight-Line Strainers 6 Straight-Line Strainer Complete Assemblies . . . . . . . . . . . . . . . . . . . . . . . 8 Straight-Line Strainer Cv Values 9 Straight-Line Strainer Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . 10 Straight-Line Strainer Accessories 14 SaniClean TM Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 SaniClean TM Strainer Replacement Parts 16 SaniClean TM StrainerAccessories ............................ 18 Angle-Line Strainers 22 Angle-Line Strainer Complete Assemblies . . . . . . . . . . . . . . . . . . . . . . . . 24 Angle-Line Strainer Cv Values . 26 High-Capacity Angle-Line Strainer Complete Assemblies . 28 Multi-Angle-Line Strainer Complete Assemblies . 30 Multi-Angle-Line Strainer Replacement Parts . 32 Angle-Line Strainer Replacement Parts . 33 Angle-Line Strainer Accessories . 40 MagneticTrapStrainers. ............................... 41 Magnetic Trap Strainer Replacement Parts . 42 Angle-Line Basket (ALB) Strainers 43 Angle-Line Basket Strainer Complete Assemblies 45 Angle-LineBasketStrainerCvValues . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Angle-Line Basket Strainer Replacement Parts . . . . . . . . . . . . . . . . . . . . . . 47 Angle-Line Basket Strainer Accessories . 50 Multi-Angle-Line Basket Strainer Complete Assemblies . 51 Multi-Angle-Line Basket Strainer Replacement Parts . 53 Tee-Line Strainers . 54 Tee-Line Strainer Complete Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . 56 Tee-LineStrainerCvValues. .............................. 58 Tee-Line Strainer Replacement Parts . 59 Y-Strainers . 61 Y-StrainerCompleteAssemblies. ........................... 63 Y-StrainerCvValues. ................................. 65 Y-Strainer Replacement Parts . 66 Y-Strainer Accessories . 68 Basket Strainers . 69 Basket Strainer Complete Assemblies . 71 BasketStrainerCvValues. .............................. 73 BasketStrainerReplacementParts . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 BasketStrainerAccessories. ............................. 76 Multi-Basket Strainer Complete Assemblies . . . . . . . . . . . . . . . . . . . . . . . 77 Multi-Basket Strainer Replacement Parts . 78 Spray Devices . 79 StaticSprayBalls. .................................. 81 Rotary Spray Devices . 87 JetSprayDevices................................... 102 CIPGuard ® . 109 Additional Rotary & Jet Spray Devices . 110 Supply Tubes . 113 SupplyTubes. .................................... 115 Double Ball Tee Supply Tubes . 117
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Sani-Matic, Inc. (p) 800-356-3300 (f) 608-222-5348 sanimatic.com HCS-0001.7
Tank Components . 118 Hygienic Spray Deflectors - Food & Beverage . . . . . . . . . . . . . . . . . . . . . . . 119 VL-3ASanitarySightGlass............................... 121 VessaLite ® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Anti-Siphons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Mushroom Vents . 128 GooseneckVents. .................................. 129 Sample Valves . 129 Steam Injection. 130 Level Control . 131 Washdown Equipment . 132 Cleaning Stations - City Water . 133 Cleaning Stations - Boosted Pressure Water . . . . . . . . . . . . . . . . . . . . . . . 135 Conveyor Belt Cleaning . 137 CleaningStationAccessories. ............................. 138 Tanker Spray Washers . 139 TS-4andTS-5CompleteAssemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Replacement Parts . 142 Equipment for Drop-In Handling . 142 Accessories . 143 AirVents&Eliminators... .. .. .. .. .. .. .. .. .. .. .. .. .. . 144 COPPartsBaskets... .. .. .. .. .. .. .. .. .. .. .. .. .. .. 145 Chemical Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Component Documentation Packages (CDP) . 150 Product Certifications / Standards . 151
High Purity Hygienic Components Hygienic Angle-Line Basket (ALB) Strainers .
152
Hygienic Angle-Line Basket Strainer Complete Assemblies . 154 Hygienic Angle-Line Basket Strainer Cv Values . . . . . . . . . . . . . . . . . . . . . . 155 Hygienic Angle-Line Basket Strainer Replacement Parts . 156 Hygienic Angle-Line Basket Strainer Accessories . . . . . . . . . . . . . . . . . . . . . 157 Directionally Drilled Spray Ball Assemblies . 158 Tank Components . 163 Hygienic Spray Deflectors . 164 Gooseneck Vents . 168
Digital Solutions
Digital Process Recorder (DPR) .
170
Process Equipment
Process Tanks .
174
Minimum order value applies. Contact smi-orders@sanimatic.com for inquiries and orders. Specifications and pricing are subject to change.
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HCS-0001.7
Hygienic Components
Straight-Line Strainers
Durable Strainers for Standard Flow Processes Sani-Matic’s durable Straight-Line Strainers are used when process line layouts require Straight-Line Strainers. Manufactured in the U.S., quick turnaround times are available for standard models. Unlike our Angle-Line Strainers, the use of Straight-Line Strainers requires process lines to be disassembled for cleaning and are available only in a single flow configuration. With a wide variety of perforated and wedgewire straining elements, Straight-Line Strainers provide product integrity and process equipment protection. Sani-Matic’s standard Straight-Line Strainers are authorized to carry a 3-A symbol when perforated elements are used.
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QUICK TIPS Did you know strainer clips and elastomers are consumable items and fatigue over time? Clips: The fit of a clip must be checked regularly and replaced when it no longer provides a secure fit or is overly worn. Elastomers: Plan to replace the strainer elastomers annually at a minimum. Not sure when to clean a strainer? Installing a pressure gauge before and after a strainer can help. When the gauge placed after the strainer drops 8 to 10 psi following the initial flow start-up, you’ll know it is time to clean. GOOD TO KNOW • Strainer & Element Material: 316Lss • Sanitary ID Finish: 32 µin Ra • Maximum Temperature Rating: 250 °F • Full Assembly Maximum Pressure Rating (Standard Tri-Clamp): 125 psi • Full Assembly Maximum Pressure Rating (High Pressure Tri-Clamp): 200 psi • Wedgewire elements have some interior surfaces greater than 32 µin Ra due to the construction process. • A hot water jacket option is available in 4" strainer bodies only. Contact Sani-Matic for custom quoting. • When shipped, strainer assemblies with a Teflon Encapsulated O-ring are not lubricated. Strainer assemblies with other O-ring materials will be lubricated with an FDA-compliant silicone grease. • Filter tubes are FDA-compliant, and when used with perforated elements 3 / 32 " or larger maintain overall strainer assembly 3-A authorization. • Tuf-Flex ® Gaskets are PTFE gaskets with an EPDM core that helps to reduce "stickiness" of the gasket allowing for an easier and quicker strainer element removal process.
4" Body Size with 3" x 30" Element 2 sq. ft. area LONG
SHORT
4" Body Size with 3" x 15" Element 1 sq. ft. area
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HCS-0001.7
Straight-Line Strainer Model Number Key
Example Model #: SS15T3-P125X04000
1
2
3
4
5
6
7
9 8 10 11 12 1314 1516
Strainer Model S Body Length S
1
Straight-Line
2
SHORT Body LONG Body
L
Connection Size 15 1.5" 20 2.0" 25 2.5" 30 3.0" 40 4.0" Connection Type T
3, 4
5
Tri-Clamp (Standard)
H
Tri-Clamp - High Pressure Clamp
W Butt Weld*
Finish / Polish 3
6
32 µin Ra / Mechanical Polish (Standard)
1
20 µin Ra / Mechanical Polish* 32 µin Ra / Electropolish*
8 4
15 µin Ra / Electropolish*
Element Type / Size P062 Perforated / 0.0625" ( 1 / 16 ") P093 Perforated / 0.09375" ( 3 / 32 ") P125 Perforated / 0.125" ( 1 / 8 ") P250 Perforated / 0.25" ( 1 / 4 ") P375 Perforated / 0.375" ( 3 / 8 ")
7-10
W002 Wedgewire / 0.002" W005 Wedgewire / 0.005" W007 Wedgewire / 0.007" W010 Wedgewire / 0.010" W015 Wedgewire / 0.015" W020 Wedgewire / 0.020" W030 Wedgewire / 0.030" W040 Wedgewire / 0.040" W060 Wedgewire / 0.060" W187 Wedgewire / 0.1875"
Flow Direction X
11
Standard Flow
Seal Kit 0
12
EPDM Gasket (Standard)
T
Tuf-Flex Gasket Viton Gasket Buna-N Gasket
1
3
13, 14 Body Size 40
4.0"
Option #1 0 Option #2 0
15
None (Standard)
16
None (Standard) *Non-stock product option. Longer lead times apply. NOTE: See page 10 for element details.
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Reference: Former Part Number & New Model Number Comparison Reference Model Number Key for selections to be made. Selections are designated by empty green boxes in the table below.
Straight-Line Strainer
LONG Inlet-to-Outlet (36”)
SHORT Inlet-to-Outlet (20 3 / 4 ")
Connection Size
Body Size
Max. gpm
Perforated Old Part #
Perforated New Model Key #
Perforated Old Part #
Perforated New Model Key #
1.5"
4"
55
S10006
SS15T3-P X 4000
S10016
SL15T3-P X 4000
2.0"
4"
105
S10007
SS20T3-P X 4000
S10017
SL20T3-P
X 4000
2.5"
4"
165
S10008
SS25T3-P X 4000
S10018
SL25T3-P X 4000
3.0"
4"
245
S10009
SS30T3-P X 4000
S10019
SL30T3-P X 4000
4.0"
4"
315
S10010
SS40T3-P X 4000
S10020
SL40T3-P
X 4000
Connection Size
Body Size
Max. gpm
Wedgewire Old Part #
Wedgewire New Model Key #
Wedgewire Old Part #
Wedgewire New Model Key #
1.5"
4"
55
S10126
SS15T3-W X 4000
S10136
SL15T3-W X 4000
2.0"
4"
105
S10127
SS20T3-W X 4000
S10137
SL20T3-W X 4000
2.5"
4"
165
S10128
SS25T3-W X 4000
S10138
SL25T3-W
X 4000
3.0"
4"
245
S10129
SS30T3-W X 4000
S10139
SL30T3-W X 4000
4.0"
4"
315
S10130
SS40T3-W
X 4000
S10140
SL40T3-W X 4000
Cv Values & Pressure Drops for Straight-Line Strainers
Cv values or the provided pressure drop tables can be used to estimate the pressure drop across a strainer at a given flow rate. Cv values are for water at 70 °F. Contact Sani-Matic for inquiries on pressure drops for fluids with other viscosities.
Strainer Length
Connection Size
Cv
1.5"
45
2.0"
80
SHORT & LONG (20 ¾ " & 36")
2.5"
100
3.0"
105
4.0"
100
Straight-Line Strainer Pressure Drop
(GPM)
NOTE: Cv values and charted pressure drops can be used for perforated, wedgewire, and perforated with mesh overlays or filter tubes. The clean pressure drop is minimally impacted by the element configuration in most cases. For worst-case calculations, add 20% to the calculated pressure drop.
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HCS-0001.7
Straight-Line Strainer Replacement Parts
Straight-Line Strainer 6 7
Strainer Element
Strainer Element Frame
Strainer Body
End Plug
Retaining Clip
Spare Parts Kits
6
Clamp
End Plug (Stainless Steel) Retaining Clip Gasket
Gasket
7
Strainer Model
Seal Material
Kit Part #
Straight-Line
EPDM
333539
Straight-Line
Viton
333540
Straight-Line
Buna-N
333541
Straight-Line
Tuf-Flex
333542
Strainer Elements
Perforated Strainer Elements
Strainer Body Size
Strainer Element Size Hole Size Open Area
SHORT (15") Part #
LONG (30") Part #
4"
3"
1/16"
23%
277628
289084
4"
3"
3/32"
33%
720972
721068
4"
3"
1/8"
40%
720585
720584
4"
3"
1/4"
58%
720412
720411
4"
3"
3/8"
51%
720940
720939
Wedgewire Strainer Elements
Wire Mesh (Approx. Equiv.)
Strainer Element Size
Open Area
SHORT (15") Part #
LONG (30") Part #
Strainer Body Size
Slot Size
Micron Rating
4"
3"
0.002"
50
270
4.1%
700323
700334
4"
3"
0.005"
125
120
9.6%
700324
700335
4"
3"
0.007"
177
80
13.0%
700325
700336
4"
3"
0.010"
250
60
17.5%
700326
700337
4"
3"
0.015"
380
40
24.2%
700327
700338
4"
3"
0.020"
500
32
29.9%
700328
700339
4"
3"
0.030"
750
25
39.0%
700329
700340
4"
3"
0.040"
1015
17
46.0%
700330
700341
4"
3"
0.060" 1524
10
56.1%
700331
700342
4"
3"
0.1875" 4775
4
72.5%
700333
700343
*Non-stock product option. Longer lead times apply. NOTE: Slot size to micron rating is a nominally rated value only. NOTE: Other perforated and wedgewire sizes are available.
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0.060" slot size
0.060" slot size
0.040" slot size
0.030" slot size
0.020" slot size
0.015" slot size
0.010" slot size
0.005" slot size
0.002" slot size
0.002" slot size
1 / 8 " Perforated Strainer Element
1 / 4 " Perforated Strainer Element
NOTE: Image is a demonstration piece highlighting the largest to smallest wedgewire slot sizes.
GOOD TO KNOW • Element Material: 316Lss • Sanitary ID Finish: 32 µin Ra • W edgewire elements have some interior surfaces greater than 32 µin Ra due to construction process. • Strainer elements protect your processing equipment and product integrity. • Perforated and wedgewire elements provide different straining advantages: Advantages of Perforated Element • Authorized to carry a 3-A symbol when used without mesh overlay • Large open area ratio with lower pressure drops • Can capture fine particulate with wire mesh overlay and filter tubes Advantages of Wedgewire Element • Simple one piece solution (vs. using mesh overlays or filter tubes with perforated elements) • Ability to tolerate higher differential pressures across strainer element
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HCS-0001.7
Strainer Element Frames Straight-Line Strainers have a Standard Flow direction only
Straight-Line
Strainer Element Length
Flow Direction
Strainer Element Frame Length
Strainer Length
Connection Size
Strainer Model
Part #
SHORT (20 ¾ ")
18 1 /
Straight-Line
End-Inlet
16 "
SHORT (15")
1.5"
740318
SHORT (20 ¾ ")
18 1 /
16 "
SHORT (15")
2.0"
Straight-Line
End-Inlet
740325
SHORT (20 ¾ ")
18 1 /
16 "
SHORT (15")
2.5"
Straight-Line
End-Inlet
740359
SHORT (20 ¾ ")
18 1 /
16 "
SHORT (15")
3.0"
Straight-Line
End-Inlet
740565
SHORT (20 ¾ ")
19 19 /
32 "
SHORT (15")
4.0"
Straight-Line
End-Inlet
740491*
33 1 /
16 "
LONG (30")
LONG (36")
1.5"
Straight-Line
End-Inlet
740422*
33 1 /
16 "
LONG (30")
LONG (36")
2.0"
Straight-Line
End-Inlet
740309
33 1 /
16 "
LONG (30")
LONG (36")
2.5"
Straight-Line
End-Inlet
740305
33 1 /
16 "
LONG (30")
LONG (36")
3.0"
Straight-Line
End-Inlet
740356
34 19 /
32 "
LONG (30")
LONG (36")
4.0"
Straight-Line
End-Inlet
740368
*Non-stock product option. Longer lead times apply.
Strainer Bodies (4" Body Size)
Tri-Clamp Connection Size
Strainer Model
Strainer Body Length
Part #
SHORT (19 ¼ ")
Straight-Line
1.5"
740843
SHORT (19 ¼ ")
Straight-Line
2.0"
740844
SHORT (19 ¼ ")
Straight-Line
2.5"
740845
SHORT (19 ¼ ")
Straight Line
3.0"
740846
SHORT (19 ¼ ")
Straight-Line
4.0"
741141
LONG (34 ½ ")
Straight-Line
1.5"
740847
LONG (34 ½ ")
Straight-Line
2.0"
740848
LONG (34 ½ ")
Straight-Line
2.5"
740849
LONG (34 ½ ")
Straight-Line
3.0"
740850
LONG (34 ½ ")
Straight-Line
4.0"
741142
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End Plugs
Body Size
Material
Part #
4"
316Lss
118582
4"
Teflon
720988
NOTE: 316Lss end plugs are standard.
Teflon End Plug
316Lss End Plug
Retaining Clips
Body Size
Flow Direction
Part #
4"
End-Inlet (Standard Flow)
740295
Clamps 6
Clamp Type
Body Size
Part #
Standard
4"
020225
High Pressure
4"
020916
Standard Clamp
Gaskets
7
Material
Body Size
Part #
EPDM
4"
021031
Viton
4"
020474
Buna-N
4"
020226
Tuf-Flex
4"
046739
ID Tag Custom tag your components with an engraved stainless steel tag, affixed to the component using ball chain. Up to 10 characters can be specified.
Description
Part #
ID Tag, 2.0" x 0.5", 304ss
720826
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HCS-0001.7
Straight-Line Strainer Accessories Mesh Overlays (For perforated elements only)
Micron (Approx. Equiv.)
Mesh Size US
Opening Width in Inches (Approx. Equivalent)
Open Area
SHORT (15") Part #
LONG (30") Part #
8
2360
0.0970"
60%
035251
029664
10
2000
0.0750"
56%
000717
000701
12
1700
0.0603"
52%
035252
029665
20
850
0.0340"
46%
000712
000702
30
600
0.0213"
41%
000713
000703
40
425
0.0150"
36%
000714
000704
50
300
0.0110"
30%
000715
000705
Mesh Overlay
60
250
0.0092"
31%
000716
000706
80
180
0.0070"
31%
000718
000708
100
150
0.0060"
36%
000711
000710
120
125
0.0046"
31%
000720
000707
150
98
0.0041"
37%
021276
021274
200
75
0.0029"
34%
021275
10000048
Filter Tube: 4" Body Size x 19 ¼" Body Length Strainers • 50/Box 4 7 / 8 " x 17" Filter Tubes (For 1.5", 2", 2.5", 3", and 4" connections). Fits 3" x 15" Perforated Element.
Material
Width Length (SHORT)
Max. Temperature (°F)
Micron
Part # 032789
Polyester
4 7 /
8 "
17"
400
25
Polyester
4 7 /
8 "
17"
400
40
048602
Polyester Multifilament
4 7 /
8 "
17"
270 continuous, 455 short term 80
041235
Nylon Multifilament
4 7 /
8 "
17"
185 continuous, 455 short term 150
031264
Polyester Knit
4 7 /
8 "
17"
270 continuous, 455 short term 225
033922
Polyester Monofilament
4 7 /
8 "
17"
270 continuous, 455 short term 250
036985
Plain Weave Cotton Cloth
4 7 /
8 "
17"
300
270
028476
Nylon Monofilament
4 7 /
8 "
17"
270 continuous, 455 short term 400
048603
Nylon Monofilament
4 7 /
8 "
17"
185 continuous, 455 short term 800
031133
Nylon Multifilament
4 7 /
8 "
17"
185 continuous, 455 short term 1000
028335
Filter Tube: 4" Body Size x 34 ½" Body Length Strainers • 50/Box 4 7 / 8 " x 33 ½" Filter Tubes (For 1.5", 2", 2.5", 3", and 4" connections). Fits 3" x 30" Perforated Element.
Material
Width Length (LONG)
Max. Temperature (°F)
Micron
Part #
Non-Woven Polyester
4 7 /
8 "
33
1 /
2 "
400
25
028390
Polyester
4 7 /
8 "
33
1 /
2 "
400
40
028857
Polyester Multifilament
4 7 /
8 "
33
1 /
2 "
270 continuous, 455 short term 80
029075
Nylon Multifilament
4 7 /
8 "
33
1 /
2 "
185 continuous, 455 short term 150
028395
Polyester Monofilament
4 7 /
8 "
33
1 /
2 "
270 continuous, 455 short term 225
040565
Polyester Monofilament
4 7 /
8 "
33
1 /
2 "
270 continuous, 455 short term 250
030951
Plain Weave Cotton Cloth
4 7 / 4 7 / 4 7 /
8 " 8 " 8 "
33 33 33
1 / 1 / 1 /
2 " 2 " 2 "
300
270
028797 023864
270 continuous, 455 short term 400
Polyester Multifilament
300
500
Cotton Flannel
029190
Nylon Monofilament
4 7 /
8 "
33
1 /
2 "
275
500
041618
Nylon Multifilament
4 7 /
8 "
33
1 /
2 "
185 continuous, 455 short term 800
10000044
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SaniClean TM Strainers The SaniClean™ Strainer by Newark Wire Cloth Company is a direct replacement for a Tri-Clover style strainer. This strainer is constructed of 316L stainless steel and maintains an ID finish of 25 µin Ra and OD of 35 µin Ra. It is an alternative for your in-line (or straight- line) strainer needs. Wire mesh overscreens with longitudinal seams fit over the perforated support cores (or elements) to ensure a consistent diameter for the full length of the cylinder. Hemmed seams are tacked in place to provide a smooth, finished edge. Complete In-line (or Straight-Line) Strainer Assemblies
Assemblies Include: Filter Body, Outlet Assembly, Distributor Cap, Spring, Clamp, Gasket (Buna-N), and Perforated Support Core (or Element).
Tri-Clamp Connections, 4" Body Size x 15.75", 3" Support Core (Element)
Connection Size Body Size
Body Length SHORT (15.75")
Perf. Size Element Size
Part #
1.0"
4.0"
1 /
8 "
3.0" x 10
7 /
8 "
5009005
1 /
4 "
3.0" x 10
7 /
8 "
1.0"
4.0"
SHORT (15.75")
5009000
1 /
8 "
3.0" x 10
7 /
8 "
1.5"
4.0"
SHORT (15.75")
5009015
1 /
4 "
3.0" x 10
7 /
8 "
1.5"
4.0"
SHORT (15.75")
5009010
1 /
8 "
3.0" x 10
7 /
8 "
2.0"
4.0"
SHORT(15.75")
5009025
1 /
4 "
3.0" x 10
7 /
8 "
2.0"
4.0"
SHORT (15.75")
5009020
Tri-Clamp Connections, 4.5" Body Size x 15.75", 3.5" Support Core (Element) Connection Size Body Size Body Length Perf. Size Element Size Part # 2.5" 4.5" SHORT (15.75") 1 / 8 " 3.5" x 10 7 / 8 " 5009035 2.5" 4.5" SHORT (15.75") 1 / 4 " 3.5" x 10 7 / 8 " 5009030 3.0" 4.5" SHORT(15.75") 1 / 8 " 3.5" x 10 7 / 8 " 5009045 3.0" 4.5" SHORT (15.75") 1 / 4 " 3.5" x 10 7 / 8 " 5009040
Tri-Clamp Connections, 4" Body Size x 35.38", 3" Support Core (Element)
Connection Size Body Size
Body Length
Perf. Size Element Size
Part #
1.0"
4.0"
LONG (35.38")
1 /
8 "
3.0" x 30
3 /
4 "
5009055
1 /
4 "
3.0" x 30
3 /
4 "
1.0"
4.0"
LONG (35.38")
5009050
1 /
8 "
3.0" x 30
3 /
4 "
1.5"
4.0"
LONG (35.38")
5009065
1 /
4 "
3.0" x 30
3 /
4 "
1.5"
4.0"
LONG (35.38")
5009060
1 /
8 "
3.0" x 30
3 /
4 "
2.0"
4.0"
LONG (35.38")
5009075
1 /
4 "
3.0" x 30
3 /
4 "
2.0"
4.0"
LONG (35.38")
5009070
Tri-Clamp Connections, 4.5" Body Size x 35.38", 3.5" Support Core (Element)
Connection Size Body Size
Body Length
Perf. Size Element Size
Part #
2.5"
4.5"
LONG (35.38")
1 /
8 "
3.5" x 30
3 /
4 "
5009085
1 /
4 "
3.5" x 30
3 /
4 "
2.5"
4.5"
LONG (35.38")
5009080
1 /
8 "
3.5" x 30
3 /
4 "
3.0"
4.5"
LONG (35.38")
5009095
1 /
4 "
3.5" x 30
3 /
4 "
3.0"
4.5"
LONG (35.38")
5009090
15
HCS-0001.7
SaniClean TM Strainer Replacement Parts
Clamp Outlet Assembly
Gasket
Perforated Support Core (Element)
Distributor Cap
Spare Parts Kits
Spring
Clamp Gasket Spring
Kit Part # (1.0" / 1.5" / 2.0" Connection Sizes)
Kit Part # (2.5" / 3.0" Connection Sizes)
Filter Body
Strainer Model
Seal Material
SaniClean
EPDM
333543
333547
SaniClean
Viton
333544
333548
SaniClean
Buna-N
333545
333549
SaniClean
Tuf-Flex
333546
333550
Clamp
Connection Size
Body Size
Part #
1.0" / 1.5" / 2.0"
4.0"
5000750
2.5" / 3.0"
4.5"
5000850
Outlet Assembly/Clamped Connection (Lid)
Clamped Connection Size
Bevel Seat Connection Size
Part #
Part #
1.0"
1.0"
5000700
5000705
1.5"
1.5"
5000800
5000805
2.0"
2.0"
5000900
5000905
2.5"
2.5"
5001000
5001005
3.0"
3.0"
5002000
5002005
Gaskets
Connection Size
4" Body Size Part #
Connection Size
4.5" Body Size Part #
Description
Buna-N (Standard)
1.0" / 1.5" / 2.0"
2.5" / 3.0"
5000760
5000765
Silicone
1.0" / 1.5" / 2.0"
2.5" / 3.0"
5000770
5000775
EPDM
1.0" / 1.5" / 2.0"
2.5" / 3.0"
5000780
5000785
Viton-SFY
1.0" / 1.5" / 2.0"
2.5" / 3.0"
5000790
5000795
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Perforated Support Cores (Elements)
Support Core (Element)
Connection Size Body Size
Perf. Size
Body Length
Part #
1.0" / 1.5" / 2.0"
4.0"
1 /
8 "
SHORT (15.75")
3.0" x 10
7 /
8 "
5005010
1 /
4 "
SHORT (15.75")
3.0" x 10
7 /
8 "
1.0" / 1.5" / 2.0"
4.0"
5005030
1 /
8 "
LONG (35.38")
3.0" x 30
3 /
4 "
1.0" / 1.5" / 2.0"
4.0"
5005050
1 /
4 "
LONG (35.38")
3.0" x 30
3 /
4 "
1.0" / 1.5" / 2.0"
4.0"
5005070
Support Core (Element)
Connection Size Body Size
Perf. Size
Body Length
Part #
2.5" / 3.0"
4.5"
1 /
8 "
SHORT (15.75")
3.5" x 10
7 /
8 "
5006090
1 /
4 "
SHORT (15.75")
3.5" x 10
7 /
8 "
2.5" / 3.0"
4.5"
5006100
1 /
8 "
LONG (35.38")
3.5" x 30
3 /
4 "
2.5" / 3.0"
4.5"
5006120
2.5" / 3.0"
4.5"
1 /
4 "
LONG (35.38")
3.5" x 30
3 /
4 "
5006130
Distributor Cap
Connection Size
Body Size
Part #
1.0" / 1.5" / 2.0"
4.0"
5000730
2.5" / 3.0"
4.5"
5001030
Spring
Connection Size
Body Size
Part #
1.0" / 1.5" / 2.0"
4.0"
5000740
2.5" / 3.0"
4.5"
5001040
Filter Body Clamped Connection Size
SHORT Body Part #
LONG Body Part #
1.0"
5000710
5000720
1.5"
5000810
5000820
2.0"
5000910
5000920
2.5"
5001010
5001020
3.0"
5002010
5002020
17
HCS-0001.7
SaniClean TM Strainer Accessories
Retaining Rings Retaining Rings Hold Filter Tubes' Support Cores (Elements). The part numbers below include one retaining ring - two rings are required to hold both ends of the filter tube to the support core.
Description
Part #
Retaining Ring (Buna-N) - to fit 3" dia. Perforated Element
3100108
Retaining Ring (Viton-SFY) - to fit 3" dia. Perforated Element
3100114
Retaining Ring (EPDM) - to fit 3" dia. Perforated Element
3100130
Retaining Ring (Buna-N) - to fit 3.5" dia. Perforated Element
3100109
Retaining Ring (Viton-SFY) - to fit 3.5" dia. Perforated Element
3100124
Retaining Rings(EPDM) - to fit 3.5" dia. Perforated Element
3100131
Filter Tube: 4" Body Size x 15.75" Body Length Strainers • 50/Box 4 7 / 8 " x 17" Filter Tubes (For 1", 1.5", and 2" connections). Fits 3.0" x 10 7 /
8 " Perforated Support Core (Element).
Material
Width Length (SHORT)
Max. Temperature (°F)
Micron
Part # 032789
Polyester
4 7 /
8 "
17"
400
25
Polyester
4 7 /
8 "
17"
400
40
048602
Polyester Multifilament
4 7 /
8 "
17"
270 continuous, 455 short term 80
041235
Nylon Multifilament
4 7 /
8 "
17"
185 continuous, 455 short term 150
031264
Polyester Knit
4 7 /
8 "
17"
270 continuous, 455 short term 225
033922
Polyester Monofilament
4 7 /
8 "
17"
270 continuous, 455 short term 250
036985
Plain Weave Cotton Cloth
4 7 /
8 "
17"
300
270
028476
Nylon Monofilament
4 7 /
8 "
17"
270 continuous, 455 short term 400
048603
Nylon Monofilament
4 7 /
8 "
17"
185 continuous, 455 short term 800
031133
Nylon Multifilament
4 7 /
8 "
17"
185 continuous, 455 short term 1000
028335
Filter Tube: 4" Body Size x 35.38" Body Length Strainers • 50/Box 4 7 / 8 " x 33 ½" Filter Tubes (For 1", 1.5", and 2" connections). Fits 3.0" x 30 ¾" Perforated Support Core (Element).
Material
Width Length (LONG)
Max. Temperature (°F)
Micron
Part #
Non-Woven Polyester
4 7 /
8 "
33
1 /
2 "
400
25
028390
Polyester
4 7 /
8 "
33
1 /
2 "
400
40
028857
Polyester Multifilament
4 7 /
8 "
33
1 /
2 "
270 continuous, 455 short term 80
029075
Nylon Multifilament
4 7 /
8 "
33
1 /
2 "
185 continuous, 455 short term 150
028395
Polyester Monofilament
4 7 /
8 "
33
1 /
2 "
270 continuous, 455 short term 225
040565
Polyester Monofilament
4 7 /
8 "
33
1 /
2 "
270 continuous, 455 short term 250
030951
Plain Weave Cotton Cloth
4 7 / 4 7 / 4 7 /
8 " 8 " 8 "
33 33 33
1 / 1 / 1 /
2 " 2 " 2 "
300
270
028797 023864
270 continuous, 455 short term 400
Polyester Multifilament
300
500
Cotton Flannel
029190
Nylon Monofilament
4 7 /
8 "
33
1 /
2 "
275
500
041618
Nylon Multifilament
4 7 /
8 "
33
1 /
2 "
185 continuous, 455 short term 800
10000044
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Filter Tubes: 4.5" Body Size x 15.75" Body Length Strainers • 50/Box 5 5 / 8 " x 13 1 / 2 " Filter Tubes (For 2.5", 3", and 4" Connections). Fits 3.5" x 10 7 /
8 " Perforated Support Core (Element)
Material Polyester
Width
Length (SHORT)
Micron
Part # 031840 048624 048625 048626 048627
5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 /
8 " 8 " 8 " 8 " 8 " 8 " 8 " 8 " 8 " 8 " 8 "
13 13 13 13 13 13 13 13 13 13 13
1 / 1 / 1 / 1 / 1 / 1 / 1 / 1 / 1 / 1 / 1 /
2 " 2 " 2 " 2 " 2 " 2 " 2 " 2 " 2 " 2 " 2 "
40 80
Polyester Multifilament
150
Nylon Multifilament
225 250 300 300 400 500 500
Polyester Knit
Polyester Multifilament
Plain Weave Cotton Cloth
029189
Nylon Monofilament Nylon Monofilament
048628 048629
Cotton Flannel
033778
Nylon Monofilament Nylon Multifilament
048630
765
048631
Filter Tubes: 4.5" Body Size x 35.38" Body Length Strainers • 50/Box 5 5 / 8 " x 33 1 / 2 " Filter Tubes (For 2.5", 3", and 4" Connections). Fits 3.5" x 30 ¾" Perforated Support Core (Element) Material Width Length (LONG) Micron Part # Polyester 5 5 / 8 " 33 1 / 2 " 25 029473 Polyester 5 5 / 8 " 33 1 / 2 " 40 030660 Polyester Multifilament 5 5 / 8 " 33 1 / 2 " 80 048604 Nylon Multifilament 5 5 / 8 " 33 1 / 2 " 150 035341 Polyester Knit 5 5 / 8 " 33 1 / 2 " 225 038186 Polyester Monofilament 5 5 / 8 " 33 1 / 2 " 250 035342 Plain Weave Cotton Cloth 5 5 / 8 " 33 1 / 2 " 300 032668 Nylon Multifilament 5 5 / 8 " 33 1 / 2 " 300 048605 Nylon Monofilament 5 5 / 8 " 33 1 / 2 " 400 039161 Polyester Multifilament 5 5 / 8 " 33 1 / 2 " 400 048606 Cotton Flannel 5 5 / 8 " 33 1 / 2 " 500 048607 Nylon Monofilament 5 5 / 8 " 33 1 / 2 " 500 048608 Nylon Multifilament 5 5 / 8 " 33 1 / 2 " 765 048609
19
HCS-0001.7
Mesh Overscreens for SaniClean™ Strainers
Description
Mesh Size
Part #
3" Dia. x 10 7 / 8 " Length (SHORT) Wire Mesh Overscreen
10
5000010
Wire Mesh Overscreen
12
5000020
Wire Mesh Overscreen
14
5000030
Wire Mesh Overscreen
16
5000040
Wire Mesh Overscreen
18
5000050
Wire Mesh Overscreen
20
5000060
Wire Mesh Overscreen
24
5000070
Wire Mesh Overscreen
30
5000080
Wire Mesh Overscreen
40
5000090
Wire Mesh Overscreen
50
5000095
Wire Mesh Overscreen
60
5000100
Wire Mesh Overscreen
80
5000110
Wire Mesh Overscreen
100
5000120
Wire Mesh Overscreen
120
5000130
Wire Mesh Overscreen
150
5000140
Wire Mesh Overscreen
200
5000150
Description
Mesh Size
Part #
3" Dia. x 30 3 / 4 " Length (LONG) Wire Mesh Overscreen
10
5000510
Wire Mesh Overscreen
12
5000520
Wire Mesh Overscreen
14
5000530
Wire Mesh Overscreen
16
5000540
Wire Mesh Overscreen
18
5000550
Wire Mesh Overscreen
20
5000560
Wire Mesh Overscreen
24
5000570
Wire Mesh Overscreen
30
5000580
Wire Mesh Overscreen
40
5000590
Wire Mesh Overscreen
50
5000595
Wire Mesh Overscreen
60
5000600
Wire Mesh Overscreen
80
5000610
Wire Mesh Overscreen
100
5000620
Wire Mesh Overscreen
120
5000630
Wire Mesh Overscreen
150
5000640
Wire Mesh Overscreen
200
5000650
20
sanimatic.com
Description
Mesh Size
Part #
3 1 / 2 " Dia. x 10 7 / 8 " Length (SHORT) Wire Mesh Overscreen
10
5000160
Wire Mesh Overscreen
12
5000170
Wire Mesh Overscreen
14
5000180
Wire Mesh Overscreen
16
5000190
Wire Mesh Overscreen
18
5000200
Wire Mesh Overscreen
20
5000210
Wire Mesh Overscreen
24
5000220
Wire Mesh Overscreen
30
5000230
Wire Mesh Overscreen
40
5000240
Wire Mesh Overscreen
50
5000245
Wire Mesh Overscreen
60
5000250
Wire Mesh Overscreen
80
5000260
Wire Mesh Overscreen
100
5000270
Wire Mesh Overscreen
120
5000280
Wire Mesh Overscreen
150
5000290
Wire Mesh Overscreen
200
5000300
Description
Mesh Size
Part #
3 1 / 2 " Dia. x 30 3 / 4 " Length (LONG) Wire Mesh Overscreen
10
5000310
Wire Mesh Overscreen
12
5000320
Wire Mesh Overscreen
14
5000330
Wire Mesh Overscreen
16
5000340
Wire Mesh Overscreen
18
5000350
Wire Mesh Overscreen
20
5000360
Wire Mesh Overscreen
24
5000370
Wire Mesh Overscreen
30
5000380
Wire Mesh Overscreen
40
5000390
Wire Mesh Overscreen
50
5000395
Wire Mesh Overscreen
60
5000400
Wire Mesh Overscreen
80
5000410
Wire Mesh Overscreen
100
5000420
Wire Mesh Overscreen
120
5000430
Wire Mesh Overscreen
150
5000440
Wire Mesh Overscreen
200
5000450
21
HCS-0001.7
Hygienic Components
Angle-Line Strainers
Sani-Matic Angle-Line Strainers allow operators to clean the strainer element without removing the strainer body from the process line, which significantly increases production uptime. Sani-Matic offers several Angle-Line Strainer configurations, including the standard 4" Body Size Angle-Line Strainers, High-Capacity Angle-Line Strainers (6 " Body Size) for higher volume process straining, Magnetic Trap Strainers for ferromagnetic capture, and strainers with sight-glass and sample / drain ports. Our Angle-Line Strainers provide the option between an end-inlet or side-inlet flow direction by simply changing a few internal parts. Multi-Angle-Line Strainer Assemblies can be used to reduce downtime by allowing one or more strainers to be valved open and operational, while the other strainer(s) are closed for cleaning and/or maintenance. They can also be configured as parallel components and used simultaneously, which provides the ability to split a process flow rate between two or more strainers.
Angle-Line Strainers are authorized to carry a 3-A symbol when using perforated elements.
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QUICK TIPS Did you know strainer clips and elastomers are consumable items and fatigue over time? Clips: The fit of a clip must be checked regularly and replaced when it no longer provides a secure fit or is overly worn. Elastomers: Plan to replace the strainer elastomers annually at a minimum. Not sure when to clean a strainer? Installing a pressure gauge before and after a strainer can help. When the gauge placed after the strainer drops 8 to 10 psi following the initial flow start-up, you’ll know it is time to clean. GOOD TO KNOW • Strainer & Element Material: 316Lss • Sanitary ID Finish: 32 µin Ra • CRN Registered Maximum Pressure Rating (Standard Tri-Clamp) : 100 psi (4" body) • Full Assembly Maximum Pressure Rating (Standard Tri-Clamp): 125 psi (4" body), 75 psi (6" body) • Full Assembly Maximum Pressure Rating (High Pressure Tri-Clamp): 200 psi (4" & 6" body) • Maximum Temperature Rating: 250 °F • Wedgewire elements have some interior surfaces greater than 32 µin Ra due to the construction process. • A hot water jacket option is available for 4" strainer bodies, contact Sani-Matic for custom quoting. • When shipped, strainer assemblies with a Teflon Encapsulated O-ring are not lubricated. Strainer assemblies with other O-ring materials will be lubricated with an FDA-compliant silicone grease. • High-Capacity Angle-Line Strainers have a 6" Body Size and are ideal for higher-volume processes. • Sample / Drain Ports are 0.5" tri-clamp ports added to the frame tri-clamp cap (for magnetic trap strainers, they are added to the strainer body). They drain a majority of the liquid, but are not 100% drainable. NOTE: A cap or sample valve is not included in the assembly. • End-Inlet Strainers are Standard Flow and Side-Inlet Strainers are Reverse Flow. • Filter tubes are FDA-compliant, and when used with perforated elements 3 / 32 " or larger maintain overall strainer assembly 3-A authorization. • Tuf-Flex ® Gaskets are PTFE gaskets with an EPDM core that helps to reduce "stickiness" of the gasket allowing for an easier and quicker strainer element removal process.
4" Body Size with 3" x 30" Element 2 sq. ft. area 3 5 / 32 "
High-Capacity 6" Body Size with 4" x 30" Element 2.6 sq. ft. area
4
3 /
16 "
4" Body Size with 3" x 15" Element 1 sq. ft. area 3 5 / 32 "
NOTE: Dimensions are based on standard Tri-Clamp connections.
23
HCS-0001.7
Angle-Line Strainer Model Number Key
1
2
3
4
5
6
7
9 8 10 11 12 1314 1516
Example Model #: AS15T3-P125S54000
Strainer Model A Body Length S
1
Angle-Line
2
SHORT Body LONG Body
L
Connection Size 15 1.5" 20 2.0" 25 2.5" 30 3.0" 40 4.0" Connection Type T
3, 4
5
Tri-Clamp (Standard)
H
Tri-Clamp - High Pressure Clamp
W Butt Weld*
Finish / Polish 3
6
32 µin Ra / Mechanical Polish (Standard)
1
20 µin Ra / Mechanical Polish* 32 µin Ra / Electropolish*
8 4
15 µin Ra / Electropolish*
Element Type / Size P062 Perforated / 0.0625" ( 1 / 16 ") P093 Perforated / 0.09375" ( 3 / 32 ") P125 Perforated / 0.125" ( 1 / 8 ") P250 Perforated / 0.25" ( 1 / 4 ") P375 Perforated / 0.375" ( 3 / 8 ")
7-10
W002 Wedgewire / 0.002" W005 Wedgewire / 0.005" W007 Wedgewire / 0.007" W010 Wedgewire / 0.010" W015 Wedgewire / 0.015" W020 Wedgewire / 0.020" W030 Wedgewire / 0.030" W040 Wedgewire / 0.040" W060 Wedgewire / 0.060" W187 Wedgewire / 0.1875"
Flow Direction S
11
Standard Flow Reverse Flow
R
Seal Kit 5
12
EPDM Gasket / Teflon Encapsulated Silicone O-Ring (Standard) Viton Gasket / Teflon Encapsulated Silicone O-Ring Buna-N Gasket / Teflon Encapsulated Silicone O-Ring Silicone Gasket / Teflon Encapsulated Silicone O-Ring Tuf-Flex Gasket / Teflon Encapsulated Silicone O-Ring
6 8 9 T 0
EPDM Gasket / EPDM O-Ring Viton Gasket / Viton O-Ring Buna-N Gasket / Buna-N O-Ring
1
3
13, 14 Body Size 40
4.0"
Option #1 0
15
None (Standard) M Magnetic Trap**
Option #2 0
16
None (Standard) Dual Sight Glass* Drain / Sample Port*
2
D 3
Dual Sight Glass & Drain / Sample Port* *Non-stock product option. Longer lead times apply. NOTE: See page 34 for element details.
**Magnetic Trap option only available with Standard Flow strainers and for 1.5" - 3.0" connection sizes.
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