TD-0003_SaniCab® P_Technical Datasheet_Rev6.0

SaniCab ® P Cabinet Washer

Technical Datasheet

Cleaning Confidence

(p) 800-356-3300 (f) 608-222-5348 sanimatic.com

Model Number Key

5 7 6 8 10 11 1213 1415161718 19 Example Model #: P335-110EAS-TM1-213S4-21M110C 9

Chamber Model P335 30" W x 35" D x 65" H P365 30" W x 73" D x 65" H P565 56" W x 71" D x 54" H Wetted Materials / Surface Finish 1

1–4

3 2 4

20 21 22 23 24 25 C

304 Stainless Steel & 32 µin Ra (Standard)

System Configuration 1

Right Handed (Standard)

Left Handed

Dryer System 0

No Dryer System (Standard)

Dryer System - Electric

Recirculated Heating S

In-Tank Steam Sparger (Standard)

Heat Exchanger - Steam

Electric Heater to Maintain Temperature

No Recirculated Heating

Pump & Motor Type AT

9, 10

Ampco Pump - TEFC Motor (Standard)

AW Ampco Pump - Washdown Motor AS Ampco Pump - Stainless Steel Washdown Motor

Supply Pressure Monitoring G

Pressure Gauge (Standard)

Pressure Transmitter

Supply Flow Monitoring N Flow Switch M Flow Meter S

No Flow Monitoring (Standard)

Chemical Control 0

Timed Chemical Injection (Standard)

Wash Conductivity Control

Controls 2

Allen-Bradley ® CompactLogix™ 5370 Controller (Standard)

Allen-Bradley CompactLogix 5380 Controller

HMI Display 1 Reporting 0

Allen-Bradley PanelView™ Plus 7 - 7" Operator Terminal (Standard)

No Reporting (Standard)

1-Pen Chart Recorder, Temperature Recording

2-Pen Chart Recorder, Temperature & Conductivity Recording

SaniTrend ® Local

SaniTrend ® Cloud CR Essentials

SaniTrend ® Cloud CR Insights

Conduit P

PVC Conduit (Standard)

Stainless Steel Conduit

Electrical Utility 4 Water Addition 1

460V AC, 3PH, 60 Hz (Standard)

Dual Water Ports with (1) Pneumatic Valve (Standard)

Dual Water Ports with (2) Pneumatic Valves

Dual Water Ports

Chemical Addition 0

Triple Chemical Ports (Standard)

Triple Chemical Ports with (1) Chemical Delivery Skid

Triple Chemical Ports with (2) Chemical Delivery Skids

Triple Chemical Ports with (3) Chemical Delivery Skids

Chamber Straining M Manual Perforated Screen (Standard) C Automated Conveyorized Mesh Screen

Recirculated Straining 0

No Recirculated Straining (Standard)

Y-Strainer - Wedgewire Element

Distribution Zones 0

Chamber Rotary Sprays (Standard)

Chamber Rotary Sprays & Active Coupler

Options 0

No Options (Standard)

Sample Valve

VessaLite ® Chamber Light

Sample Valve & VesssaLite ® Chamber Light

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Table of Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2. Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3. Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.1 Certifications and Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.2StructuralFraming.................................. 5 3.3SanitaryPiping.................................... 6 3.4SteamPiping...................................... 6 3.5ElectricalConduit ................................... 6 3.6Pneumatics....................................... 6 4. Utility Requirements ................................... 7 5. Physical Size & Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 6. Component Manufacturers ............................... 9 7. Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 7.1Chamber.........................................10 7.2RecirculationSystem ................................. 11 7.3HeatingSystem .................................... 11 7.4ControlSystem.................................... 12 7.4.1ControlPanel.................................. 12 7.4.2OperatorInterface ...............................12 8. Equipment Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 8.1SystemOperatingConditions . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 8.2LoadingandUnloadingOperation . . . . . . . . . . . . . . . . . . . . . . . . . 12 8.3CleaningCycle.....................................13 8.4SystemAutomation................................. 13 8.5AutomationInterfaces................................13 9. Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 10. Product Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 10.1SystemConfiguration ................................14 10.2DryerSystem .....................................14 10.3RecirculatedHeating................................ 15 10.4Pump&MotorType................................. 17 10.5SupplyPressureMonitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 10.6SupplyFlowMonitoring...............................17 10.7ChemicalControl ...................................18 10.8Controls........................................ 18

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Table of Contents (continued)

10.9Reporting .......................................18 10.10Conduit ........................................22 10.11WaterAddition ....................................22 10.12ChemicalAddition..................................22 10.13ChamberStraining................................. 23 10.14RecirculatedStraining............................... 23 10.15DistributionZones................................. 23 10.16Options ........................................23 11. Racks and Transfer Carts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 11.1Racks.......................................... 24 11.1.1GeneralRacks..................................24 11.1.2StandardRacks.................................25 11.1.3CustomRacks................................. 28 11.2TransferCarts .....................................29 12. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 12.1RackAdditions.................................... 29 12.1.1Passivation-Rack ...............................29 12.1.2 Part 3D Modeling - Design Cost (per Part) . . . . . . . . . . . . . . . . . 30 12.1.3 Part 3D Modeling - Trip (Budgetary) . . . . . . . . . . . . . . . . . . . . 30 12.2SystemAdditions.................................. 30 12.2.1Passivation–System.............................30 12.2.2 Chemical Pump Assembly, Wilden P.025 . . . . . . . . . . . . . . . . . 31 12.2.3SprayGunAssembly.............................31 12.2.4 Conveyorized Strainer Catch Pan . . . . . . . . . . . . . . . . . . . . . 31 12.2.5ExhaustDuctingComponents . . . . . . . . . . . . . . . . . . . . . . . 32 12.2.6BuggyInverter.................................32 12.2.7Wi-FiConnectionPackage . . . . . . . . . . . . . . . . . . . . . . . . . . 33 12.2.8RemoteAccessPackage.......................... 33 12.2.9SystemAutomation............................. 33 12.3.Services&Documentation.............................34 12.3.1 Installation Assistance (Budgetary) . . . . . . . . . . . . . . . . . . . . . 34 12.3.2 Start-up & Training (Budgetary) . . . . . . . . . . . . . . . . . . . . . . . 34 12.3.3 Preventive Maintenance (PM) Program (Budgetary) . . . . . . . . . . . 34 12.3.4 Recommended Spare Parts Budget (Budgetary) . . . . . . . . . . . . 34 12.3.5 Turn Over Package (TOP) - Hard Copy . . . . . . . . . . . . . . . . . . . 34

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1. Introduction

Technical information provided within this document is for Sani-Matic’s SaniCab ® P cabinet washers in a Configured Design Offering (CDO) serving the food and beverage, personal care, and nutraceutical industries. Alternative Design Requests (ADR) for variations in construction, size, component manufacturers, options, orientation, or other technical requirements should be directed to the Sani-Matic sales group for custom quoting and engineering. The system details described in Sections 2 through 9 apply to all three chamber models and their standard options, which are designated with "(Standard)" in the model key. The selectable product options within the model key are described in Section 10 . General, standard, and custom racks are described in Section 11 and accessories such as rack accessories, system additions, and services and documentation are described in Section 12 .

2. Applications

The SaniCab P cabinet washers are used to wash a variety of process parts, including weigh scale buckets, feed trays, elevator buckets, 3- and 5-gallon buckets, trays, totes, hoses, filling parts, and more. With the addition of the Buggy Inverter, the SaniCab P can also wash standard size buggies commonly used for product processing. For the available usable space dimensions and volumes see Table 4: Usable Space Dimensions .

Totes

Hoses

Buckets & Trays

Buggies

Weigh Scale Buckets

Elevator Buckets

3. Construction

3.1 Certifications and Classifications • Electrical Area Classification: Non-hazardous • Electrical Certification: UL 508A • Seismic Design: None • System Certifications: None 3.2 Structural Framing

• Design: Open frame • Material: 304ss angle • Surface Finish: Color cleaned • Fully welded single piece construction • Four (4) adjustable feet for locating the equipment at a fixed location in the facility. The adjustability allows the equipment to be leveled on uneven or sloped surfaces.

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3.3 Sanitary Piping

• Material: 304ss sanitary tube and fittings • Surface Finish: 32 µin Ra ID / OD • Welding: Welds are performed manually per AWS D18.1 / D18.1M standards (latest edition). The weld interior is argon gas purged. • Weld Finish: As-welded ID / weld color removed OD • Slope: None • Connections: Tri-clamp fittings with single hinged heavy-duty clamps with wing nuts • Gasket Material: EPDM • Valves: Butterfly type with 304ss body, EPDM seat, and pneumatic actuator 3.4 Steam Piping • Description: Steam piping for direct steam injection into the chamber sump • Material: 304ss SCH 40 pipe • Surface Finish: Mill • Welding: Welds are performed manually per ASME B31.3 standards (latest edition) • Weld Finish: Weld color removed OD • Valves: Ball type with 304ss body and pneumatic actuator (control valve), or manual actuator (block and blow-down) 3.5 Electrical Conduit • PVC Conduit: SCH 40 PVC • Flexible Conduit and Fittings: UL listed PVC with nylon fittings • Connection to low voltage electrical devices is installed with flexible cord • Instruments requiring calibration are provided with extra cord to allow the device to remain connected and moved to a calibration cart 3.6 Pneumatics • Location: Instrument air filters, pressure regulators, and solenoids are mounted inside the control panel • Material: Interconnections within the control panel and pneumatic air lines from the control panel to the skid mounted valves and equipment are run in polyethylene tube

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4. Utility Requirements

The following are the minimum required utilities for the proper operation of the system.

Table 1: Utility Requirements

Chamber Model

P335

P365

P565

Connection Size / Type

1.5" TC

Water - Supply

Working Volume (gal)

Connection Size / Type

3.0" TC

4.0" TC

Drain

Flow Rate (gpm)

Connection Size / Type

1.5" FLG

Steam

Load @ 50 psi (lbs / hr)

790

Connection Size / Type

0.5" FNPT

Instrument Air

Volume (scfm)

Air Pressure (psig)

Disconnect Size @ 460V AC (amps)

Electrical

Chemical

Connection Size / Type

0.25" FNPT

Connection Size / Type

5" x 8.5" FLG

Exhaust

Volume (acfm)

900

Humidity (% RH)

100 Max

NOTE: • Drain and exhaust temperatures are variable based on the cycle. • Drain connection is typically 3-6" off floor, depending on model and configuration. • Water Supply − Two (2) Water supply connections are provided. − Working volume is the typical chamber water volume required for operation of a single cleaning cycle phase. Rack design and configuration may impact the working volume requirements. − Total water volume required per cleaning cycle is dependent on cleaning cycle phases – e.g., a typical P335 cleaning cycle may contain four (4) fills, requiring 72 gallons per cleaning cycle. − Varying water supply temperatures are accommodated. • Chemical − Three (3) chemical ports located in the recirculation pump suction manifold are provided. − Non-foaming and non-chlorinated chemicals are required for effective and safe operation of the SaniCab. − Backflow prevention is required (provided by others). − See Section 10.12 Chemical Addition for a complete system solution to add chemical pump and container assemblies to the system. − See Section 12.2.2 Chemical Pump Assembly, Wilden P.025 for a loose ship chemical pump system solution.

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5. Physical Size & Layout The following is the approximate overall size of the equipment. The standard system orientation is a right-handed configuration, with the HMI interface, controls, and main external components on the right when viewing the system from the load side.

Table 2: System Size

System Dimensions

Open Door Depth and Cart Length - Clearance (in)

Open Door Depth - Door Swing (in)

Max System Width - W Max (in)

Max System Depth - D Max (in)

Chamber Model

System Weight (lbs)

P335 P365 P565

50 48 100 50 86 102 76 84 89

41 41

1,750

134 149

2,600 2,300

121

Cabinet Washer

Rack/Transfer Cart

Plan View

Front View

NOTE: • The Right-Handed system configuration, featuring some non-standard options, is shown in the above image. • The "CLEARANCE" dimension includes the length of the chamber door and the associated rack positioned in front of the door. • System dimensions and system weight listed are for standard options. • System operating weight is dependent on the construction of the loaded rack. • All selectable product options within the model key fit within the footprint shown except for the following: − Dryer System – Electric (See Section 10.2 Dryer System ) − Heat Exchanger – Steam (See Section 10.3 Recirculated Heating )

− Triple Chemical Ports with (1) Chemical Delivery Skid (See Section 10.12 Chemical Addition ) − Triple Chemical Ports with (2) Chemical Delivery Skids (See Section 10.12 Chemical Addition ) − Triple Chemical Ports with (3) Chemical Delivery Skids (See Section 10.12 Chemical Addition )

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6. Component Manufacturers

Note: Inclusion of certain components is dependent on the model options selected. Table 3: Component Manufacturers and Models Component Manufacturer

Model

Automated Door Lock

ABB VNE VNE

Magne 4

Ball Valve

90C

Butterfly Valve Chamber Light Chart Recorder

B Series

Sani-Matic

VessaLite ®

Anderson-Negele

AJ-300 SS-4C2

Chemical Delivery - Check Valve

Swagelok

Chemical Delivery - Container

Pulsafeeder

Series 6000 Light Duty Linear Tank

Chemical Delivery - Level Switch

ifm Efector

KI5083

Chemical Delivery - Pump

Wilden

P.025

Conductivity Sensor / Transmitter

Rosemount

225 / 1056

Dryer - Electric Heater

Tutco-Farnam Cincinnati Fan

Flow Torch™

Dryer - Fan

PBS

Electric Heater

Glo-Quartz

D4SB

Ethernet Switch

Graceport

Exhaust Fan

Cincinnati Fan

LMS8

Flow Meter

Anderson-Negele

IZMAG

Flow Switch

ifm efector

SI6000

Human Machine Interface Display

Allen-Bradley

PanelView™ Plus 7 - 7" Operator Terminal

Level Transmitter - Chamber

Endress + Hauser

FMB50

Bulletin 1769 CompactLogix™ 5370 Controller / Bulletin 5069 CompactLogix 5380 Controller

PLC

Allen-Bradley

Pressure Transmitter

ifm Efector ifm Efector

PI2794 IGT202

Proximity Switch

Pump

Ampco

Solenoid Valves

SMC

SY3000

Spray Assemblies

Sani-Matic / Spraying Systems

—

Steam Heating - Ball Valves Steam Heating - Check Valve Steam Heating - Pressure Gauge Steam Heating - Pressure Relief Valve

Triac FNW

Series 55 / V Series

16B-200

Ashcroft

1008S

Kunkle

918

Steam Heating - Shell & Tube Heat Exchanger

Enerquip

6x24 BEI

Steam Heating - Sparger

Sani-Matic

—

Steam Heating - Steam Trap

Watson McDaniel

WFT Series

Steam Heating - Strainer

Spirax Sarco

SSY

Steam Heating - Vacuum Breaker Temperature Element / Transmitter

Hoffman Specialty

Model 62

ifm Efector

TD2933

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7. Equipment Description

7.1 Chamber Each chamber model contains rotary spray assemblies mounted

to the top, sides, and bottom of the chamber. The cleaning solution is delivered to the rotary sprays through the recirculation manifold. The spray assemblies provide repeatable spray coverage to the parts during all phases of the cleaning cycle (pre-rinse, chemical washes, final rinse). Each spray assembly includes a series of threaded, flat fan spray nozzles sized to deliver the required flow and pressure to the chamber interior. The spray assemblies are fluid driven and constructed of 304ss and UHMW rotary unions. Each spray assembly is easy to remove for inspection and service. • Chamber construction − Installation Type: Floor mounted − Insulation: None

− Door: Manually operated side hinged door with a Lexan polycarbonate viewing window − Design: Atmospheric − Material: 304ss wetted and non-wetted surfaces −Thickness: 14 ga.

−Interior Finish: 32 µin Ra with welds color cleaned − Exterior Finish: 32 µin Ra with welds color cleaned • Chamber connections and components − One (1) Recirculation system supply connection − One (1) Sump outlet connection

− Six (6) Rotary spray assemblies with flat fan threaded nozzles (P335 model), twelve (12) rotary spray assemblies with flat fan threaded nozzles (P365 model), and eight (8) rotary spray assemblies with flat fan threaded nozzles (P565 model) − Two (2) Rail assemblies for rack guidance with load side wheel stops − One (1) Manual perforated screen, 3 / 32 " perforations − One (1) Sump level transmitter with 0-40" range and 4-20 mA output − One (1) Steam sparger connection for steam injection, 2" tri-clamp (See Section 7.3 Heating System for steam component details) − Two (2) Water inlet connections, 1.5" tri-clamp − One (1) Overflow, 2" tri-clamp − Tube hangers as required, 304ss − One (1) 7.75" Ø Exhaust outlet with centrifugal fan (304ss construction), rated for 900 acfm at 0.25" W.C. with direct drive 0.5 HP TENV motor − One (1) Automated door lock with integrated proximity switch

NOTE: • Some removable chamber components (e.g., rotary spray assemblies) are constructed of pipe with mill or bead blast finish.

Usable chamber dimensions vary by model size, as shown below in Table 4: Usable Space Dimensions . The usable space dimensions identify the practical space available for parts loading on the rack.

Table 4: Usable Space Dimensions

Usable Space Volume (ft 3 )

Usable Space Dimensions

Chamber Model

Usable Space Dimensions

P335 P365 P565

30 30 56

65 65 54

39 82

124

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7.2 Recirculation System The recirculation system draws cleaning solution from the chamber sump and distributes it to the chamber’s rotary sprays. It is self-contained within the system’s footprint. • Recirculation system components − One (1) Pneumatic butterfly valve for system draining − One (1) 3.0" tri-clamp chemical injection port ◊ Tri-clamp cap contains three (3) 0.25" FNPT ports for chemical injection − One (1) Centrifugal supply pump ◊ 316Lss wetted materials with EPDM elastomers ◊ 3500 rpm, TEFC motor − One (1) Temperature transmitter with 30-230 °F range and 4-20 mA output − One (1) Pressure gauge with 0-100 psi range − One (1) Sanitary piping manifold

Table 5: Pump Data

Pump Rating

Chamber Model

gpm 200 400

psi

P335 P365 P565

50 45

300

NOTE: • Pump rating data is based on Ampco pumps. Ratings may change for other pump manufacturers.

7.3 Heating System Steam is injected directly into the chamber sump to heat the recirculating cleaning solution. The steam assembly contains the following components: • One (1) Steam sparger assembly − Duty: See below Table 6: Direct Steam Injection Performance − Material: 316ss with welds color cleaned − Insulation: None − Design: Direct steam injection − Rating: Non-ASME − Connections: Tri-clamp (sump connection), MNPT (steam connection) • Steam supply piping manifold constructed of uninsulated SCH 40 304ss socket weld pipe and fittings − One (1) Pressure gauge with 0-100 psi range anti-siphon and manual block valve

− One (1) Steam strainer with manual blow-down valve − One (1) On/off ball valve with pneumatic actuator − One (1) Check valve

Table 6: Direct Steam Injection Performance

Approx. Heat-up Time 68 °F to 140 °F (min)

Chamber Model

P335 P365 P565

3 3

NOTE: • For direct steam injection, the SaniCab P requires a steam pressure of 50 psi or less. Installations where the plant supplied steam is more than 50 psi, a pressure reducing valve (PRV) is required (by others).

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7.4 Control System 7.4.1 Control Panel

• One (1) UL Listed enclosure, NEMA 4X, 304ss construction with painted carbon steel back plate • One (1) Allen-Bradley Bulletin 1769 CompactLogix 5370 with associated digital and analog outputs • One (1) Disconnect switch rated for 30 Amps (P335 model) or 60 Amps (P365 and P565 models) • One (1) 24V DC, 10 Amp power supply • One (1) Ethernet switch (unmanaged) • One (1) Instrument air filter • One (1) Low air pressure alarm switch • One (1) Air pressure regulator with gauge 7.4.2 Operator Interface The PanelView Plus 7 Operator Terminal is mounted on the side of the control panel facing the front of the system for easy operator access. • One (1) Allen-Bradley PanelView Plus 7 from Rockwell Automation - 7" color touchscreen, Operator Terminal • One (1) Illuminated emergency stop switch

• One (1) Illuminated reset button • One (1) 120V AC GFCI Receptacle • One (1) RJ45-F Ethernet Passthrough

8. Equipment Operation

8.1 System Operating Conditions • Maximum System Operating Temperature (Rinse & Wash Phases): P335 and P565 Models - 180 °F, P365 Models - 165 °F 8.2 Loading and Unloading Operation • Loading

− Dirty parts are loaded onto the appropriate rack (racks sit atop a transfer cart) − The transfer cart is pushed from the process area to the SaniCab P system − The operator opens the SaniCab P door − The transfer cart with rack is positioned in front of the SaniCab P doorway and is pushed into the rail assembly inside the washer for engagement and locking − The transfer cart’s rack engagement lock is lifted, and the rack is pushed from the transfer cart into the chamber − The operator disengages the empty transfer cart from the rail assembly, pulls the transfer cart away from the chamber, and closes the SaniCab P door − The operator selects the appropriate cleaning cycle, also known as recipes, from the HMI operator terminal • Unloading − The operator opens the SaniCab P door at the completion of the cleaning cycle (cleaning cycle completion is indicated on the HMI) − An empty transfer cart is positioned in front of the SaniCab P door and is pushed into the rail assembly inside the washer for engagement and locking − The process parts rack is pulled from the chamber onto the transfer cart − The operator disengages the transfer cart from the rail assembly, pulls the transfer cart away from the chamber, and closes the door − The transfer cart is pushed from the SaniCab P system to the process area − Clean process parts are unloaded off the rack

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8.3 Cleaning Cycle The following is an example of a typical SaniCab P cleaning cycle with two (2) chemical wash steps. Water fill and drain steps are performed between each rinse or wash phase. • Rinse • Caustic Wash • Rinse • Acid Wash • Rinse • Final Rinse (Sanitizer Injection Optional) • Heated Drying (Requires Dryer System - Electric option) • Cooling (Requires Dryer System - Electric option) When the dryer system is not selected, the heated drying and cooling phases are replaced with an exhaust phase that removes water vapor and humidity from the chamber after the final rinse phase. All cleaning steps are set up as individual operation codes (OpCodes) enabling full customization of cleaning cycles. A typical cleaning cycle duration (without heated drying) is between 10 and 30 minutes. A heated drying phase typically adds an additional 10 and 30 minutes to the cleaning cycle duration. The cleaning cycle time required is dependent on many user-defined variables unique to each application, including soil conditions, required number of wash and rinse phases, available utilities, recirculated heating selection, drying requirements, and more. As standard, the final rinse water is not followed by a drain step to reduce water usage by reusing the water for the next cleaning cycle’s first rinse. This water saving step is not recommended for systems with a dryer or when there are concerns of cross-contamination (e.g., allergens) between cleaning cycles. 8.4 System Automation Sani-Matic provides all programming of the HMI and PLC, enabling automation of the provided system. For additional custom system automation (e.g., Custom HMI Screens, Additional Security Levels, External System Communications), see the System Automation options. • Cleaning sequences will be automatically controlled using wash cycle recipes • Up to (40) different recipes can be stored in the PLC • Each recipe has its own setpoint values (e.g., time, temperature, conductivity) which are adjustable • Up to (96) individual steps per recipe • Each step in the recipe is composed of Operation Codes (OpCodes) which define the phase of the wash cycle (e.g., caustic wash, final rinse). OpCodes can be arranged, omitted, or duplicated within the recipe as needed. • Up to (96) unique OpCodes • Measured process variables have alarms with adjustable high/low setpoint values • Up to (96) different setpoint values (e.g., time, temperature, conductivity) • The operator will have the ability to initiate, monitor and edit (with correct security level) the wash cycle, recipes, and setpoint values via the HMI. • Three (3) HMI security levels are included • HMI User security is setup for local users. If desired, Active Directory User Authentication can be setup by the facility in which the system is installed. 8.5 Automation Interfaces The standard system reserves for two (2) digital output signals for water fill, as well as three (3) digital output signals for chemical addition. The signals are used to activate external equipment (e.g., water fill valve, solenoid for chemical pump) for water fill and chemical addition cycle steps. The control system monitors and alarms these incoming utilities as required. Additional I/O signals may be available (depending on selected options) to allow for an additional interface that may be unique to the individual application of the system (see Section 12.2.9 System Automation for additional information).

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9. Documentation

One (1) electronic copy of the documentation package is provided as standard. The documentation is provided in the English language and includes the following information: • Warranty information

• HMI user and maintenance manuals • Recommended Spare Parts (RSP) list

• Mechanical Bill of Materials (BOM) • Component vendor documentation • As-built General Assembly (GA) drawings • As-built Process and Instrumentation Diagram (P&ID) • As-built electrical drawings

10. Product Options

10.1 System Configuration The Left-Handed configuration can be selected orienting the HMI interface, controls, and main external components on the left when viewing the system from the load side. This layout is a mirror image of what is shown in Section 5 Physical Size and Layout . 10.2 Dryer System The addition of the Dryer System – Electric option allows for heated drying and cooling phases to be included at the end of the cleaning cycle. These phases significantly reduce the amount of residual final rinse water on the parts and rack within the chamber prior to unloading the rack onto a transfer cart. The dryer system is integrated onto the SaniCab, side-mounted on the chamber opposite of the main control panel side. Air is pulled from the surrounding area where the dryer skid is installed and is discharged through the existing exhaust fan on the chamber. The following components and necessary controls are added to the system when selecting the dryer: • Dryer − Components ◊ One (1) Centrifugal fan • 900 acfm at 7" W.C. • Direct Drive • 3 HP TEFC Motor • 304ss construction ◊ One (1) Inline electric heater • 45 kW • 460V AC, 3PH, 60Hz • High temperature thermocouple ◊ 304ss supply ducting with EPDM gasketing ◊ One (1) 304ss mesh pre-filter, 50% efficient @ 100 micron ◊ One (1) Temperature transmitter with 30-230 °F range and 4-20 mA output • Chamber Additions − P335 Model: Four (4) 2.5" TC ports with pneumatic actuated TC butterfly valves for dryer air distribution throughout chamber − P365 and P565 Models: Four (4) 4.0" TC ports with pneumatic actuated TC butterfly valves for dryer air distribution throughout chamber • Electrical Components − One (1) Disconnect switch SaniCab P365 Dryer

− One (1) Motor starter for the dryer supply fan − One (1) Contactor for dryer electric heater − One (1) Controller for dryer electric heater

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Table 7: Dryer Data

Electrical - Dryer

Dryer Air - Supply

Chamber Model

Dryer Fan Size

Disconnect Size @ 460V AC (amps)

Electric Heater Size

Connection Size / Type

Volume (acfm)

Temperature ( ° F)

Humidity (% RH)

P335 P365 P565

100 100 100

24 kW

1 HP

N/A N/A N/A

600

68 68 68

70 70 70

45 kW 45 kW

3 HP 3 HP

1200 1200

NOTE: • All dryer system options add up to 16" in height to the overall SaniCab P system dimensions (see Table 2: System Size ) as well as additional width to the system. • The electrical supply requirement listed above is separate from, and in addition to, the main controls disconnect. Interconnecting controls wiring between the dryer skid panel and the SaniCab P control panel is provided by Sani-Matic.

10.3 Recirculated Heating There are three (3) options for changing the design of the base system’s method of heating the recirculation system’s cleaning solution: • Heat Exchanger – Steam • Electric Heater to Maintain Temperature • No Recirculated Heating The Heat Exchanger – Steam option removes the direct steam injection assembly in the standard system and replaces it with a shell and tube heat exchanger system for heating of the recirculation system. • Steam Piping Design − Material: Carbon Steel SCH 80 pipe − Weld Finish: High-temperature black painted welds and pipe (carbon steel pipe) The following components are added: • One (1) Steam heat exchanger with the following specifications: − Duty: See Table 8: Steam Heat Exchanger Data − Material: 316Lss wetted surfaces / 304ss non-wetted surfaces − Design: Shell & tube − Rating: ASME − Connections: Tri-clamp (sanitary) / NPT (non-sanitary) • One (1) Condensate return piping manifold constructed of non-insulated SCH 80 carbon steel socket weld pipe and fittings − One (1) Y-strainer with blow-off valve − One (1) Pressure gauge with 0-100 psi range, anti-siphon, and manual block valve − One (1) Modulating control ball valve with pneumatic actuator and positioner − One (1) Pressure relief valve (set at 125 psi) piped to the floor − One (1) Vacuum breaker with brass construction • One (1) Condensate return piping manifold constructed of non-insulated SCH 80 carbon steel socket weld pipe and fittings

− One (1) Manual ball valve for condensate drain − One (1) Float and thermostatic steam trap • Condensate drip-leg by-pass manifold − One (1) 0.5" Thermodynamic steam trap

− One (1) 0.5" Swing check valve (bronze) in the condensate drip-leg by-pass manifold to prevent back flow when heating − One (1) 1.5" Swing check valve (bronze) in the condensate manifold to prevent back flow when the system is idle

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Table 8: Steam Heat Exchanger Data

Skid Dimensions Approx. Heat-up Time 68 ° F to 140 ° F (min) W" D" H"

Connection Size / Type (Steam Supply)

Connection Size / Type (Condensate Return)

Chamber Model

Load (lbs/hr)

P335 P365 P565

20 50 70 20 50 70 20 50 70

2" FLG 2" FLG 2" FLG

1.5" FLG 1.5" FLG 1.5" FLG

966 966 966

NOTE: • Sani-Matic standard is to design steam heating applications for 50 psi steam. Installations where the plant supplied steam is more than 50 psi may require a pressure reducing valve (PRV) installed (by others).

The Electric Heater to Maintain Temperature option removes the direct steam injection assembly from the standard system and replaces it with an electric immersion heater within the recirculation system. The heater is sized to maintain temperature of a cleaning cycle step – as such, the incoming water temperature should be equal to or greater than the highest desired cleaning cycle water temperature required. The following components are added:

• One (1) Hygienic heater housing assembly • One (1) Inline electric immersion heater − Duty: Temperature maintenance only

− Material: 316Lss (wetted) − Connections: Tri-clamp

− Size: See below, Table 9: Electric Heater Data − Protection: High temperature thermocouple

Table 9: Electric Heater Data

Chamber Model

Electric Heater Size (kW)

P335 P365 P565

NOTE: • Maximum maintenance temperature is 140 °F for the P335 model and 160 °F for the P365 and P565 models based on ambient (68 °F) room temperature. • Typical temperature drop of incoming water is 20 °F due to required heating of cabinet, rack and parts. The electric heater will take approximately 5 minutes per cleaning cycle step to recuperate this initial heat loss.

The No Recirculated Heating option removes the direct steam injection assembly from the standard system. The recirculation system temperature transmitter is also removed. No cleaning cycle temperature control or monitoring capabilities are included in the system with this option.

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10.4 Pump & Motor Type These options replace the recirculation pump’s standard TEFC motor with an upgraded rating. • Washdown Motor • Stainless Steel Washdown Motor 10.5 Supply Pressure Monitoring

The Pressure Transmitter option replaces the pressure gauge in the recirculation system with a diaphragm type pressure transmitter with local indication. The pressure transmitter has a 0-100 psi range and 4-20 mA output. This option adds system monitoring and alarming capabilities for the recirculation system pressure. 10.6 Supply Flow Monitoring The Flow Switch option adds an insertion probe style flow switch to the recirculation system. The flow switch has a discrete output. This option adds system monitoring and alarming capabilities for the recirculation system flow, based on the discrete output. The Flow Meter option adds a magnetic flow meter with local indication to the recirculation system. The flow meter has a 0-300 gpm range on the P335 model, 0-800 gpm on the P365 and P565 models, and 4-20 mA output. This option adds system monitoring and alarming capabilities for the recirculation system flow.

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10.7 Chemical Control The Wash Conductivity Control option allows any chemical wash phase of the cleaning cycle to be controlled, monitored, and alarmed with conductivity. This allows for higher control of wash cycle chemical concentration. The option adds the following components to the system: • Recirculation System − One (1) Toroidal conductivity sensor with 0-100 mS/cm range • Control System − One (1) Conductivity analyzer – single channel with a 4-20 mA output (mounted in the face of the control panel)

NOTE: • The Wash Conductivity Control option is required when selecting the 2-Pen Chart Recorder, Temperature & Conductivity Recording reporting option. • Conductivity control is used for chemicals that can register a controllable conductivity value (e.g., caustic, acids). Chemicals or conditions that are unable to register and control a conductivity value (e.g., sanitizers, low conductivity acids used with high conductivity water) will use timed chemical injection.

10.8 Controls The Allen-Bradley CompactLogix 5380 Controller option replaces the standard Allen-Bradley CompactLogix 5370 Controller and its I/O modules with an Allen-Bradley Bulletin 5069 CompactLogix 5380 Controller and corresponding I/O modules. 10.9 Reporting Several reporting options are available for recording the critical cleaning cycle parameters of the SaniCab P: • 1-Pen Chart Recorder, Temperature Recording • 2-Pen Chart Recorder, Temperature & Conductivity Recording • SaniTrend ® Local • SaniTrend ® Cloud CR Essentials • SaniTrend ® Cloud CR Insights Chart recorders utilize circular paper charts to record selected cleaning parameters of the SaniCab P over a 24-hour period. • 1-Pen Chart Recorder, Temperature Recording − A 1-Pen chart recorder for recording temperature is mounted to the system • 2-Pen Chart Recorder, Temperature & Conductivity Recording − A 2-Pen chart recorder for recording temperature and conductivity is mounted to the system

NOTE: • The 1-Pen Chart Recorder, Temperature Recording option is not available with the No Recirculated Heating option. • The 2-Pen Chart Recorder, Temperature & Conductivity Recording is not available with the No Recirculated Heating option and requires the Wash Conductivity Control option.

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The SaniTrend ® Local reporting option provides a means of storing, retrieving, and printing the SaniCab P cleaning cycle data with a desktop PC. The PC-based reporting system is installed on a desktop PC and interfaces with the Sani-Matic cleaning system’s Programmable Logic Controller (PLC) to collect and store cleaning wash cycle data. An authorized user logs in to the SaniTrend PC to select recipes by date or time through a recipe selection screen. When the recipe is selected the user can view the recipe data as Recipe Chart Data, Recipe Charts, and Recipe Events screens. The system provides easy access to the cleaning cycle data generated. The data collected is recorded, stored, and the information is printable. Reference the SaniTrend Local brochure for more information.

SaniTrend ® Cloud Cleaning Records (CR) Essentials is an online data software that provides automated, secure data acquisition and reporting of critical cleaning

Sample SaniTrend Local Printout

OEE Reports

Cleaning Cycle Report

cycle information, along with system operational efficiency insights. Users, having a facility user login account, access SaniTrend Cloud via a web browser. The Essentials edition of SaniTrend Cloud includes the following:

• One (1) Industrial PC / edge device to buffer and transmit data to the cloud portal • Connectivity software installed on the industrial PC / edge device to allow it to connect to the PLC • SaniTrend Cloud online portal access • Product features: − Cloud Access to Data (Phone, Tablet, Mobile) − Unlimited Users − Email & SMS (Text) Notifications − Analog & Digital Data Trending ◊ Up to Eight (8) Analog Values and Setpoints (e.g., temperature, conductivity) ◊ Up to Twelve (12) Digital Values (e.g., pump running, heater on) − Cleaning Cycle Reports ◊ Unique Cycle ID ◊ Recipe Name ◊ Up to Eight (8) Analog Values and Setpoints (e.g., temperature, conductivity) ◊ Start Date/Time & Stop Date/Time ◊ Run time (actual) ◊ Downloadable Reports (Print/PDF) ◊ Commenting Feature ◊ Approval Feature − Store and Forward Capabilities − Cloud Documentation Storage − Live Dashboard Views

SaniTrend Cloud's information on cleaning cycles and system performance; accessed anywhere by anyone from your team

SaniTrend ® Cloud – Cleaning Cycle Reports (CR Essentials)

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SaniTrend ® Cloud Cleaning Records (CR) Insights is an online data software that provides automated, secure data acquisition and reporting of critical cleaning cycle information, along with system operational efficiency insights. Users, having a facility user

login account, access SaniTrend Cloud via a web browser. The Insights edition of SaniTrend Cloud includes the following: • One (1) Industrial PC / edge device to buffer and transmit data to the cloud portal • Connectivity software installed on the industrial PC / edge device to allow it to connect to the PLC • SaniTrend Cloud online portal access • Product features: − Cloud Access to Data (Phone, Tablet, Mobile) − Unlimited Users

− Store and Forward Capabilities − Cloud Documentation Storage − Live Dashboard Views

− Email & SMS (Text) Notifications − Analog & Digital Data Trending − Cleaning Cycle Reports ◊ Unique Cycle ID ◊ Recipe Name ◊ Analog Values and Setpoints (e.g., temperature, conductivity) ◊ Start Date/Time & Stop Date/Time ◊ Run time (actual) ◊ Downloadable Reports (Print/PDF) ◊ Commenting Feature ◊ Approval Feature − Additional Cleaning Cycle Report Insights ◊ Recipe Step Information & Duration ◊ Cleaning Cycle Events (Alarms, Messages, Holds) ◊ Run time (programmed) ◊ User ID − Event Log − Overall Equipment Effectiveness (OEE) Scores & Trending − Preventive Maintenance (PM) Tracking

SaniTrend ® Cloud – Cleaning Cycle Reports (CR Insights)

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SaniTrend ® Cloud – OEE Trending (CR Insights)

NOTE: • SaniTrend Cloud requires that the equipment be connected to the Internet (by others). • Find more information and tier comparisons on our SaniTrend ® Cloud website page.

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10.10 Conduit The Stainless Steel Conduit option replaces the system’s standard PVC conduit with stainless steel conduit, which has the following specifications: • Stainless Steel Conduit: SCH 40 stainless steel • Flexible Conduit and Fittings: UL listed PVC coated steel with stainless steel fittings 10.11 Water Addition The water addition options ( Dual Water Ports with (1) Pneumatic Valve and Dual Water Ports with (2) Pneumatic Valves ) add one (1) or two (2) 1.5" tri-clamp pneumatically actuated ball valve(s) to the chamber water inlet ports for automatic water feed control. 10.12 Chemical Addition The Triple Chemical Ports with (1) Chemical Delivery Skid option adds one (1) chemical addition assembly skid, which dispenses chemical into the chamber as required by the cleaning cycle. The assembly includes: • Chemical Delivery Skid − Framework ◊ Four (4) Adjustable feet for locating the equipment at a fixed location in the facility. The adjustability allows the equipment to be leveled on uneven or sloped surfaces. − One (1) 15-gallon chemical container − One (1) PVC suction lance with foot valve for placement into the chemical container − One (1) float level switch (24V DC) with low and high chemical level discrete feedback − One (1) Air operated diaphragm pump ◊ Duty: 3 gpm @ 45 psi ◊ Instrument Air Requirements: 3 scfm @ 100 psi ◊ Construction: Polypropylene body with PTFE diaphragms − One (1) 0.25" solenoid valve (24V DC) with filter / regulator for control of the pump. The pneumatic components and piping are made of brass. − One (1) Manual bleed valve to aid in priming the pump • Loose Ship Components Single Chemical Delivery Skid ◊ Design: Open frame ◊ Material: 304ss angle ◊ Surface Finish: Bead blast ◊ Fully welded single piece construction

− Thirty (30) Feet of 0.5" polyethylene tubing for chemical supply − One (1) 0.25" check valve installed at the chemical injection port

The Triple Chemical Ports with (2) Chemical Delivery Skids option adds a second chemical addition delivery system as described above. The Triple Chemical Ports with (3) Chemical Delivery Skids option adds a third chemical addition delivery system as described above.

NOTE: • All chemical delivery skids are to be mounted within thirty (30) feet of the SaniCab P chemical injection ports. Installation of the loose ship pneumatics and wiring between the cabinet washer and the chemical delivery skid, as well as chemical skid location and installation, is by others.

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10.13 Chamber Straining The Automated Conveyorized Mesh Screen option replaces the manual perforated screen tray strainer with a conveyorized strainer to the sump of the washer. This option is used for applications with large soil loads that do not dissolve in the initial rinse water. The soils are rinsed off the parts during the first rinse phase of the cleaning cycle and automatically conveyed out of the chamber. The following major components make up the strainer:

• Mesh strainer screen (1000 micron mesh size) • 304ss strainer cover / guard with EPDM flap • 1 / 3 HP painted steel gear drive

See Section 12.2.4 Conveyorized Strainer Catch Pan for an accessory to catch soils from the automated strainer. Customer supplied waste totes can also be used to catch accumulated soils. The maximum particulate height is 1 1 / 8 " due to external opening gap. 10.14 Recirculated Straining

Automated Conveyorized Mesh Screen - Outside View

The Y-Strainer – Wedgewire Element recirculated straining option adds an additional level of straining that further protects the recirculation system’s rotary spray hubs and spray nozzles from excessive soil loading. The following components are added to the recirculation line downstream of the pump outlet: • One (1) Y-Strainer body with tri-clamp connections − The pressure gauge is added so that the system contains two (2) pressure measurement indicators; one (1) upstream and one (1) downstream of the Y-Strainer. This allows for monitoring of the soil loading of the Y-Strainer through the differential pressure. 10.15 Distribution Zones • One (1) Strainer insert (0.010" wedgewire) • One (1) Pressure gauge with 0-100 psi range The Chamber Rotary Sprays & Active Coupler option adds an active coupler distribution zone to the cabinet washer supply. This zone, when combined with an active rack, allows for cleaning of hard-to-access areas of container-like parts (e.g., jugs with narrow openings), the insides of long narrow parts (e.g., hoses), and other complex parts. The following components are added to the system: • Two (2) Pneumatic butterfly valves for zoning of the chamber sprays and the active coupler • One (1) Active coupler, spring-loaded • Associated process piping • System automation for added zone valves 10.16 Options The Sample Valve option adds a 0.5" TC x TC sample valve to the SaniCab recirculation piping. This valve allows for easy sampling of the fluid during operation of the washer for checking final rinse water, chemical titration, etc. The VessaLite ® Chamber Light option adds the VessaLite, a sanitary sight glass light, to the top of the SaniCab chamber. The light helps to see inside the chamber door window during operation and improves visual inspection to the chamber when the door is open and the system is not in operation. This light can be turned on and off via the HMI.

Sample Valve

VessaLite Chamber Light

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