Clean-Out-of-Place (COP) Parts Washer
Technical Datasheet
Cleaning Confidence
(p) 800-356-3300 (f) 608-222-5348 sanimatic.com
Model Number Key
Example Model #: RW06-431NP25-ASV-413010
Tank Series UW 20" W x 18" D RW 24" W x 22" D PW 24" W x 30" D TW 30" W x 24" D
1, 2
1
2
3
4
5
7 6 8 10 11 9
12 13 14 15 16 17 18 19
20
3, 4 Tank Length 04 4' L 06 6' L 08 8' L 10 10' L 12 12' L 5
Wetted Materials of Construction 4 304 Stainless Steel (Standard)
Tank Interior Surface Finish 3 Tank Cover 0 No Cover (Standard) 1 Hinged Cover
6
32 Ra with Welds Ground (Standard)
7
Drain Board / Pipe Racks N No Drain Board or Pipe Racks (Standard) D Drain Board with Pipe Racks Stationary / Portable S Stationary with Adjustable Feet (Standard) P Portable with Casters
8
9
Jet Manifolds 1
10
Side Jet Manifolds (Standard) Side Jet & End Jet Manifolds
2 3
Side Jet & Hose Cleaning Manifolds 4 Side Jet, End Jet, & Hose Cleaning Manifolds Heating S In-Tank Steam Sparger (Standard) E Electric Heater to Maintain Temperature N No Heating Method
11
Pump Type A Ampco (Standard) F Fristam W Waukesha
12
Motor Type T
13
TEFC (Standard) W Washdown Duty S Stainless Steel Washdown Valve Type V VNE Butterfly (Standard)
14
Electrical Utility 4
15
460V AC, 3PH, 60 Hz (Standard)
Controls 0 No Controls (Standard) 1
16
Disconnect with Start / Stop Buttons
2
Disconnect with Start / Stop Buttons and Electric Heater Controller
Conduit 0 No Conduit (Standard) 1 PVC Conduit 2
17
PVC Conduit - For Electric Heater
3 4
Stainless Steel Conduit
Stainless Steel Conduit - For Electric Heater
Chemical Control 0 No Chemical Control (Standard) 1 Conductivity Analyzer
18
Reporting 0 No Reporting (Standard) 1
19
1-Pen Chart Recorder, Temperature Recording
2
2-Pen Chart Recorder, Temperature & Conductivity Recording
C SaniTrend ® Cloud DPR Charts Fill Ports 0 No Fill Ports (Standard) 1 Water and Chemical Fill Port
20
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Table of Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3. Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 31 CertificationsandClassifications . . . . . . . . . . . . . . . . . . . . . . . . . . 4 32StructuralFraming .................................. 4 33SanitaryPiping .................................... 4 34SteamPiping ..................................... 4 4. Utility Requirements ................................... 5 5. Physical Size ......................................... 6 6. Component Manufacturers ............................... 7 7. General Equipment Description ............................ 7 71 Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 72CirculationSystem .................................. 8 73HeatingSystem.................................... 8 8. Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 9. Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 10. Product Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 101TankCover ...................................... 9 102DrainBoard/PipeRacks .............................. 10 103Stationary/Portable ................................ 10 104JetManifolds..................................... 10 105 Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 106PumpType ...................................... 11 107MotorType ...................................... 12 108 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 109 Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 1010ChemicalMonitoring ................................ 13 1011 Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 1012FillPorts....................................... 14 11. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 111 ChemicalPumpAssembly,WildenP1 . . . . . . . . . . . . . . . . . . . . . . . 15 112EndMountedDrainTable.............................. 16 11 3 Additional Turn Over Package (TOP) - Hard Copy . . . . . . . . . . . . . . . . 16 114WiFiConnectionPackage.............................. 16 115COPPartsBasket .................................. 17
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1. Introduction
Technical information provided within this document is for Sani-Matic’s Clean-Out-of-Place (COP) Parts Washer Configured Design Offering (CDO) serving the food and beverage industry Alternative Design Requests (ADR) for variations in construction, options, orientation, or other technical requirements should be directed to the Sani-Matic sales team for custom quoting and engineering The system details described in Sections 2 through 9 apply to all models and their standard options, which are designated with “(Stan- dard)” in the model key The selectable product options within the model key are described in Section 10 Accessories such as chemical pumps and COP Parts Baskes are described in Section 11
2. Applications
Sani-Matic’s Clean-Out-of-Place (COP) Parts Washers clean food & beverage industry process parts that cannot be cleaned in place and require disassembly for thorough cleaning Typical process parts cleaned include pipes, hoses, fittings, clamps, gaskets and valves
Valves
Fittings, Gaskets & Clamps
Hoses & Pipes
3. Construction
3.1 Certifications and Classifications • Electrical Area Classification: Non-hazardous • Electrical Certification: UL 508A • Seismic Design: None • Industry Standards: Authorized to provide Canadian Registration Numbers (CRN), helps meet FSMA and HACCP
Sanitation Preventive Controls • System Certifications: None 3.2 Structural Framing
• Material: 304ss round tubing • Surface Finish: Bead blasted • Fully welded, single-piece construction
• Feet for locating the equipment at a fixed location in the facility The feet are adjustable allowing the equipment to be leveled on uneven or sloped surfaces Models with lengths 8' and less have (4) feet, while models 10' and longer have (6) feet 3.3 Sanitary Piping • Material: 304ss sanitary tube & fittings • Surface Finish: 32 µin Ra ID • Weld Finish: As welded ID / weld color removed OD (bead blast as part of tank construction) • Welding: Welds are performed manually per AWS D181/D181M standards (latest edition) The weld interior is argon gas purged • Slope: None • Connections: Tri-clamp fittings with single hinged heavy-duty clamps with wing nuts • Gasket Material: EPDM • Valves: Butterfly type with 304ss body, EPDM seat, and manual actuator 3.4 Steam Piping • Material: Stainless steel pipe • Connections: NPT
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4. Utility Requirements
The minimum required utilities for the proper operation of the equipment are listed in Table 1 If these utilities are not available, an Alternative Design Requests may be required
Table 1: Utility Requirements
Potable Water
Drain
Steam Supply Approximate Time (min) for Full Tank Heat Up (55 ° F to 140 ° F)
Electrical
Tank Series and Length
Tank Fill (gallons)
Connection Size / Type
Load @ 50 psi (lbs/hr)
Connection Size / Type
Amps @ 230V AC
Amps @ 460V AC
UW04 UW06 UW08
62
20" TC 20" TC 25" TC 25" TC 25" TC 25" TC 25" TC 25" TC 30" TC 30" TC 25" TC 25" TC 30" TC 30" TC 30" TC 25" TC 25" TC 30" TC 30" TC 30" TC
377 377 742 742 742 377 742 742
12 12
050" FNPT 050" FNPT 075" FNPT 075" FNPT 075" FNPT 050" FNPT 075" FNPT 075" FNPT 100" FNPT 100" FNPT 075" FNPT 075" FNPT 100" FNPT 100" FNPT 100" FNPT 075" FNPT 075" FNPT 100" FNPT 100" FNPT
70 70
35 35 60 60 90 60 60 90
91
120 149
8
120 120 180 120 120 180 360 360
UW10
10 10
UW12
178
RW04 RW06 RW08 RW10 RW12 PW04 PW06 PW08
95
12
140 185 230
9
12
1,272 1,272
9
180 180
275
11
138
742 742
9
120
60 90
203 267 332 397
13
180
1,272 1,272 1,272
10 13 15
360 360 360
180 180 180
PW10
PW12
TW04 TW06 TW08 TW10 TW12
132
742 742
9
120
60 90
195
13
180
257
1,272 1,272 1,272
10
360 360 360
180 180 180
319
12
382
15
100" FNPT
NOTE: • Listed amp draws are for Ampco supply pumps Other manufacturers may vary slightly See Table 4 for all pump and HP values All pumps are 230/460V AC dual rated See Section 10.8 (Table 6) for disconnect size when selecting a controls package • Drain temperature is variable based on COP cycle • Steam Supply requirement is based on selection of the standard in-tank steam sparger • Chemical requirement is dependent on cleaning process
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5. Physical Size
The approximate overall size of the equipment is listed in Table 2 Both overall system dimensions and tank dimensions are listed, as well as the nominal tank volume
Table 2: System and Tank Size
System Dimensions (inches)
Tank Dimensions (inches)
Tank Series and Length
Nominal Tank Volume (gallons)
Width
Height
Length
Width
Height
Length
UW04 UW06 UW08
30 30 30 30 30 34 34 34 34 34 34 34 34 34 34 40 40 40 40 40
39 39 39 39 39 43 43 43 43 43
64 88 112
20 20 20 20 20 24 24 24 24 24 24 24 24 24 24 30 30 30 30 30
18 18 18 18 18 22 22 22 22 22 30 30 30 30 30 24 24 24 24 24
51
75
75
100
99
150
UW10
136
123 147
175
UW12
160
200
RW04 RW06 RW08 RW10 RW12 PW04 PW06 PW08 PW10 PW12 TW04 TW06 TW08 TW10 TW12
64 88 112
51
100
75
150
99
200 250 300
136
123 147
160
51 51 51 51 51
64 88 112
51
150
75
225
99
300
136
123 147
375
160
450
45 45 45 45 45
64 88 112
51
150
75
225
99
300
136
123 147
375
160
450
NOTE: • System dimensions listed are for standard options The below images detail what the referenced dimensions are for an example configured design COP Parts Washer Some product options add additional length, width or height See individual Product Options ( Section 10 ) for more details • Design documents are sent for customer reference only System piping and component configuration and tank layout are predetermined If a custom layout or configuration is required, contact the Sani-Matic sales team for an Alternative Design Request COP Parts Washer quote
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6. Component Manufacturers
The following are the manufacturers and models of the components used in the assembly of this equipment Note that inclusion of certain components is dependent on the type of model options selected
Table 3: Component Manufacturers
Component
Manufacturer
Model
Tank
Sani-Matic
-
Pump Pump Pump
Ampco
AC+316
Fristam
FPX 200
Waukesha
Valve, Butterfly
VNE
51C
Valve, Control (steam)
Watson McDaniel
W91
Conductivity Sensor
Rosemount Rosemount
225
Conductivity Analyzer
1056
Chart Recorder
Anderson
AJ-300
RTD
ifm Efector ifm Efector
TM
Temperature Transmitter
TD
Electric Heater
ASB
PFSU
Chemical Pump
Wilden
P1
7. General Equipment Description
7.1 Tank • The tank is used to hold chemical wash solutions All wash solutions are supplied to the tank’s jets or manifolds from the circulation system which draws the wash solutions from the tank A sump strainer (bead blast finish) with 1/8" perforations is located at the outlet of the tank to protect the pump and jets The components being washed are placed in the tank, either loose or in baskets, and submerged in the wash solutions • Design Features: − Sides: 12 ga − Bottom Head: 12 ga
− Insulation: None − Overflow: None − Design: Atmospheric − Material: 304ss wetted surfaces − Interior Finish: 32 µin Ra with welds ground smooth (strainer insert, tank trough, etc may have other finishes) − Exterior Finish: Bead blasted
• Standard equipped side jet manifolds create rolling agitation within the tank and are best for washing small parts and fittings The jets are of a sanitary design being fully welded to the tank and the supply manifold • The UW, RW and TW series tanks have dual side jets, while the deeper PW series tanks have quad side jets
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7.2 Circulation System Utilizing a recirculated design, the circulation system draws wash solutions from the tank and supplies solution back to the tank through tank jets or manifolds • One (1) Manual butterfly valve for drain See “Drain - Connection Size / Type” within Table 1 for valve size • One (1) Centrifugal pump: − See Table 4 for ratings − 316Lss wetted materials with EPDM elastomers − 3500 rpm motor − TEFC Motor (standard)
Table 4: Pump Data Tank Series and Length Ampco
HP
Pump Rating
Fristam Waukesha
gpm
psi
UW04 UW06 UW08
30 30 50 50
30 30 50 50
30 30 50 50
53
27
77
25 25
102
UW10
127
21
UW12
75
75
75
151
30
RW04 RW06 RW08 RW10 RW12 PW04 PW06 PW08
50 50
50 50
50 50
81
27
119
23
75
75
75
157
28 45 36 23 24 37 38 33 23 25
150 150
100 100
100 100
196
234
50
50
50
117
75
75
75
173
150 150 150
100 150 150
100 150 150
227
PW10
282 337
PW12
TW04 TW06 TW08 TW10 TW12
50
50
50
112
75
75
75
166
150 150 150
100 150 150
100 150 150
218
41
271
39 34
325
NOTE: • Pump rating data is based on Ampco pumps – ratings may change for other pump manufacturers
7.3 Heating System Steam is directly injected into the wash solution to elevate its temperature See Table 1 for load requirements, approximate heat up time, and connection size and type • Steam supply manifold: − One (1) Self-regulating control valve that is single seated and has a SS/bronze body The valve can control the wash solution temperature to a setting between 105°–195 °F Its thermobulb is mounted in a thermowell located in the tank’s sidewall The thermowell has a bead blast, wetted finish − One (1) Steam mixer located in the tank The mixer has a bead blast ID / color cleaned OD finish
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8. Testing
The equipment will be factory tested to confirm its proper operation Included in this are the below testing methods • Confirm that the equipment is complete and conforms to the drawings • Confirm that the safety systems operate correctly (if applicable) • Verify controls are wired properly (if applicable) • Functional testing of the control system (if applicable) • Wet testing of the pump
9. Documentation
The equipment is provided with one (1) hard copy of the documentation package The documentation is provided in the English language and includes the following information • Warranty information • Recommended spare parts (RSP) list • Device settings (if different than the vendor’s standard) • Piping & Instrumentation Diagram (P&ID) and Mechanical Bill of Material (BOM) • General Assembly (GA) drawing
• Electrical panel layout drawing (if applicable) • Electrical schematics drawing (if applicable) • Component manuals (as provided by the vendor)
10. Product Options
10.1 Tank Cover The Hinged Cover option provides operator protection from the wash solutions in the tank, helping to contain vapors in the tank The cover is hinged in the back and opens approximately 80° For 4'- to 8'-length tanks, lift assist cylinders help reduce the effort to open the cover as well as hold it in the open position On 10'- and 12'-length tanks, a counterweighted cover provides the same benefits Both cover types are made of 304ss with weld color removed
NOTE: • This option cannot be used with the Drain Board with Pipe Racks option (see Section 10.2 ) or the End Mounted Drain Table accessory (see Section 11.2 ) when the cover is closed • This option adds height (open cover) and width (cover hinge) to the system dimensions
Hinged Cover with Counterweight
Hinged Cover with Lift Assist Cylinders
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10.2 Drain Board / Pipe Racks Adding the Drain Board with Pipe Racks option allows for component draining and drying The pipe racks are mounted to a drain board located along the rear edge of the tank The drain board has upturned lips to contain residual wash solutions and is sloped to drain back to the tank The pipe racks include four levels of rod supports to place long items (such as piping, hoses, or shafts) for draining or drying Tanks 6' and less have two (2) pipe racks, 8' tanks have three (3) pipe racks, and 10' and longer tanks have four (4) pipe racks The drain board is integral to the tank while the pipe racks are capable of being removed They are made of 304ss with weld color removed
NOTE: • This option cannot be used with the Hinged Cover product option (see Section 10. 1) • This option adds approximately 28" in height and 3" in width to the system dimensions
10.3 Stationary / Portable Selection of the Portable with Casters option replaces the adjustable feet with casters allowing the equipment to be moved through the facility The casters have 5" diameter non-marking polyurethane wheels, stainless steel swivel hardware, and foot brakes 10.4 Jet Manifolds The selection of adding End Jet Manifolds and/or a Hose Cleaning Manifold to the standard side jets adds additional cleaning actions as described below Addition of the options adds the required manual butterfly valves to direct wash solutions to either the side jet manifolds, end jet manifolds, or hose cleaning manifold Systems are sized to operate only one zone at a time and should not be run simultaneously The standard side jet manifold is included when selecting either or both of these options
• End Jet Manifolds create agitation lengthwise within the tank and are best for washing piping, hoses, and other long hollow items
• The Hose Cleaning Manifold provides four (4) 15" tri-clamp connections (UW model tanks) or four (4) 20" tri-clamp connections (RW, PW, TW model tanks) internal to the tank, submerged in the fluid Hoses and/or tubing can be attached to these connections providing flow of wash solutions through their interior
NOTE: • The End Jet Manifolds option adds approximately 3" in length to the system dimension
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10.5 Heating The direct steam injection heating system can be removed to provide No Heating Method or can be replaced with an Electric Heater to Maintain Temperature • The Electric Heater to Maintain Temperature is sized to maintain temperature only (up to 170˚F) and is dependent on the system being filled with water already at this temperature This does not include heat loss due to parts loading or room environment conditions − See Table 5 for kW & amperage ratings − Temperature control with an integral thermostat − 316Lss wetted materials
Table 5: Electric Heater Data
Electric Heater Sizing
Tank Series and Length
Amp Draw (460V AC)
kW
UW04 UW06 UW08
90 90 90 90 90 90 90 90 120 120 90 90 120 120 120 90 90 120 120 120
12 12 12 12 12 12 12 12 16 16 12 12 16 16 16 12 12 16 16 16
UW10
UW12
RW04 RW06 RW08 RW10 RW12 PW04 PW06 PW08
PW10
PW12
TW04 TW06 TW08 TW10 TW12
NOTE: • It is strongly recommended when adding the Electric Heater to Maintain Temperature option to add the Disconnect with Start / Stop Buttons and Electric Heater Controller option, which adds the proper heater to pump safety interlocks Without the controls package selected, it is the responsibility of the end-user to install the proper interlocks – failing to install and test an interlocking method between the pump and the heating element could lead to serious safety hazards and voids any warranty
10.6 Pump Type These options replace the standard Ampco recirculation pump with a different manufacturer • Fristam • Waukesha
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10.7 Motor Type These options replace the recirculation pump’s standard TEFC motor with an upgraded rating • Washdown Duty • Stainless Steel Washdown
10.8 Controls Adding a controls package to the base system allows for start/stop control of the pump and heater control if selected with the Electric Heater to Maintain Temperature option An enclosure houses the components used to control the system and is equipment mounted • The Disconnect with Start / Stop Buttons option package includes the following components: − NEMA 4X rated control enclosure constructed of 304ss with a painted carbon steel back plate − Two (2) Push buttons to start and stop the system − One (1) Motor starter/disconnect for the circulation pump − One (1) Transfomer to convert the incoming 3PH power to other needed voltages − 20-ft SO cord for the incoming electrical connection -- a plug is not included − Conduit (see Section 10.9 for options) • The Disconnect with Start / Stop Buttons and Electric Heater Controller option package includes all the above components as well as: − One (1) Fused disconnect switch (see Table 6 for disconnect sizes) − One (1) Heater controller − One (1) Heater thermocouple amplifier for high temperature shutoff − One (1) Selector switch for auto / off heater control
Table 6: Disconnect Size (Amps) Tank Series and Length 460V AC No Electric Heat
Electric Heat
UW04 UW06 UW08 UW10 UW12 RW04 RW06 RW08 RW10 RW12 PW04 PW06 PW08 PW10 PW12 TW04 TW06 TW08
15 15 15 15 15 15 15 15
30 30 30 30 30 30 30 30 60 60 30 30 60 60 60 30 30 60 60 60
30 30
15 15
30 30 30
15 15
30 30 30
TW10
TW12
NOTE: • Both options require selection of a conduit option (see Section 10.9 ) • Disconnect with Start / Stop Buttons and Electric Heater Controller option requires selection of Electric Heater to Maintain Temperature option • Both options add length (for control enclosure) to the system dimensions
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10.9 Conduit The standard system has no controls associated with it and therefore no conduit type When a controls package is selected, a selection of conduit type is then made The “For Electric Heater” options are used when conduit is selected in addition to the Electric Heater to Maintain Temperature • PVC Conduit or PVC Conduit – For Electric Heater: − Rigid conduit: Schedule 40 nonmetallic PVC − Flexible conduit and fittings: UL listed nonmetallic PVC with nylon fittings • Stainless Steel Conduit or Stainless Steel Conduit – For Electric Heater: − Rigid conduit: Schedule 40 stainless steel − Flexible conduit and fittings: UL listed PVC coated steel with stainless steel fittings With either conduit selection, instruments requiring calibration will include a minimum of 3 ft of cable or flexible conduit allowing the device to be moved to a calibration cart without being unwired
NOTE: • All conduit options require selection of a controls package (see Section 10.8 ) • PVC Conduit – For Electric Heater and Stainless Steel Conduit – For Electric Heater options require selection of the Electric Heater to Maintain Temperature option (see Section 10.5 )
10.10 Chemical Monitoring Selection of the Conductivity Analyzer option provides the opportunity for implementation of varying levels of chemical monitoring for the COP Parts Washer The analyzer displays the chemical concentration of the wash solutions either by conductivity or percent concentration It includes outputs that can be used by a chart recorder or a chemical dosing pump When used with a chemical dosing pump, the chemical concentration is programmable energizing the pump when additional chemical is needed (wiring by others) The included components are: • One (1) Rosemount 1056 series conductivity analyzer mounted to the equipment • One (1) Rosemount 225 series conductivity sensor mounted in the sidewall of the tank 10.11 Reporting Chart recorders utilize circular paper charts to record certain cleaning parameters of the COP Parts Washer over a 24-hour period Two types of chart recorder options are available: • 1-Pen Chart Recorder, Temperature Recording − One (1) Anderson AJ-300 1-Pen chart recorder for recording temperature is mounted to the equipment − One (1) ifm Efector TM-series RTD mounted in the sidewall of the tank • 2-Pen Chart Recorder, Temperature & Conductivity Recording − One (1) Anderson AJ-300 2-Pen chart recorder for recording temperature and conductivity is mounted to the equipment − One (1) ifm Efector TM-series RTD mounted in the sidewall of the tank
NOTE: • The 2-Pen Chart Recorder, Temperature & Conductivity Recording option requires addition of the Conductivity Analyzer option (see Section 10.10 ) • Both options add length (for chart recorder) to the system dimensions
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• The SaniTrend ® Cloud Digital Process Recorder (DPR) Charts edition is a stand-alone control panel paired with an online Software-as-a-Service (SaaS) that provides digital, automated, and secure data acquisition and storage of critical process parameters.
SaniTrend Cloud DPR Charts automatically captures up to eight (8) analog values (e.g., temperature, conductivity) and up to twelve (12) digital values (e.g., pump running signal) and transmits them to a secure online portal for storage, review, and commenting.
The analog and digital data can be reviewed in an easy-to-review chart for any time period, and users can add secure comments to a defined segment of data.
The SaniTrend Cloud online portal can be accessed by your team securely through web- based platforms via desktop, mobile, or tablets – with no limit to the assigned users that can be created.
SaniTrend ® Cloud DPR Control Panel
Additional features include live view dashboards, email, and SMS (text) system alerts, and documentation storage all provide additional information and actionable insights into your process.
SaniTrend ® Cloud Data Charts (DPR Charts)
NOTE: • This option also adds one (1) ifm Efector TD series temperature transmitter mounted in the sidewall of the tank, for collecting temperature data from the COP Parts Washer • This option requires addition of the Conductivity Analyzer option (see Section 1010) if conductivity recording is required • This option adds length (for the SaniTrend Cloud DPR control panel) to the system dimensions • Find more information and tier comparisons on our SaniTrend ® Cloud website page
10.12 Fill Ports Selection of the Water and Chemical Fill Port option adds one (1) tri-clamp water fill port and one (1) 025" MNPT chemical fill port in the upper sidewall of the tank body The fill port size is 15" TC for tanks with nominal volume ≤ 200 gallons, and 20" TC for nominal tank volumes > 200 gallons
NOTE: • Backflow prevention for the water fill port is by others (if required by the water supply)
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11. Accessories
11.1 Chemical Pump Assembly, Wilden P1 The chemical delivery system doses the cleaning chemicals into the tank If the Conductivity Analyzer option is selected, the analyzer’s output can be tied into the air solenoid valve for dosing and maintaining a chemical concentration For manual control, the air solenoid valve would be wired to an on/off switch The below listed components of the assembly are loose shipped for installation by others • One ( 1) PVC Suction lance (43") with foot valve for placement into a 55-gallon drum (drum by others) • One (1) Wilden P1 series air operated diaphragm pump − Duty: 4 gpm @ 65 psi − Instrument air requirement: 6 SCFM @ 80 psi − Polypropylene body with PTFE diaphragms − One (1) 025" Solenoid valve (24V DC and 120V AC versions available Select 120V AC when using with Conductivity Analyzer) with filter / regulator for control of the pump The pneumatic components and piping are made of brass − One (1) 304ss wall mounting bracket allowing the pump assembly to be placed near the chemical drum • One (1) Manual bleed valve to aid in priming the pump Bleed Valve
Check Valve
• One (1) 025" Check valve to prevent the siphoning of the cleaning chemicals • One (1) 30 ft, 05" Polyethylene tubing for the pump’s suction and discharge lines • One (1) 8 ft, 0375" Polyethylene tubing for the pump’s bypass/priming line
Suction Lance with Foot Valve
NOTE: • It is recommended to add the Water and Chemical Fill Port option when using the chemical pump for a tie-in point for chemical injection
Missing image
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11.2 End Mounted Drain Table The drain table provides a location for the washed components to dry or be reassembled It has upturned lips to contain residual wash solutions and a downturn lip to drain back to the tank The drain table is removable and can be placed anywhere along the perimeter of the tank The base plate is 22" wide by 23" long It is made of 304ss with weld color removed
NOTE: • This accessory cannot be used with the Hinged Cover option when the cover is closed (see Section 10.1 ) • This accessory must be mounted on the front or back of UW model tanks to accommodate its width
11.3 Additional Turn Over Package (TOP) - Hard Copy A hard copy of the equipment Turn Over Package (TOP) will be printed and provided in a series of books (binders) All Documentation materials listed in Section 9 are included in the hard copy package 11.4 WiFi Connection Package Adding the WiFi Connection Package enables connectivity to SaniTrend Cloud DPR Charts over local WiFi in place of Ethernet This package includes an external, washdown rated WiFi hotspot installed on the SaniTrend Cloud DPR Charts panel
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11.5 COP Parts Baskets
Table 7: COP Parts Baskets
Basket Dimensions (inches)
Handle Height (inches)
COP Without Cover COP With Cover UW RW PW TW UW RW PW TW
Model
Description
Part #
Placement: Tank bottom, non-stacking Construction: 316L sheet, 3/8" diameter perforations, bead blast finish Placement: Tank bottom, non-stacking Common Uses: Fittings Construction: 316L round bar, 1" spacing, electropolished finish Placement: Edge of tank (hanger style) Common Uses: Small parts Construction: 316L sheet, 3/16" diameter perforations, electropolished finish Placement: Edge of tank (hanger style) Common Uses: Small parts Construction: 316L sheet, 3/16" diameter perforations, electropolished finish Placement: Tank bottom, non-stacking Common Uses: Small parts Construction: 316L round bar, 1" spacing electropolished finish Placement: Tank bottom, non-stacking Common Uses: Small parts Construction: 316L round bar, 1" spacing electropolished finish Placement: Tank bottom, non-stacking Common Uses: Small parts Construction: 316L round bar, 1" spacing electropolished finish Placement: Tank bottom, non-stacking Common Uses: Large parts Construction: 316L round bar, 1" spacing, electropolished finish Placement: Tank bottom, non-stacking Common Uses: Large parts Construction: 316L round bar, 1" spacing, electropolished finish
19.00 x 15.00 x 3.50
ü ü ü ü ü ü ü ü
460030
URWB-1
17.50
19.75 x 15.00 x 4.00
ü ü ü ü ü ü ü ü
020132
URWB-2
15.75
URWB-5-17 (Standard)
12.00 x 6.00 x 10.00
ü ü ü ü ü ü ü ü
020139
17.63
12.00 x 6.00 x 10.00
ü ü ü ü ü ü ü
221298
URWB-5-19
19.00
URWB-6-24 (Standard)
22.00 x 10.50 x 10.00
ü ü ü ü
ü
020136
24.00
22.00 x 10.50 x 10.00
ü ü ü ü ü ü ü ü
218495
URWB-6-15
15.00
22.00 x 10.50 x 10.00
ü ü ü ü ü ü ü
218496
URWB-6-19
19.00
URWB-7-29 (Standard)
22.00 x 22.00 x 18.00
ü ü ü ü
440021
29.00
22.00 x 22.00 x 18.00
ü ü ü ü ü ü
221293
URWB-7-18
18.00
URWB-5-17
URWB-6-24
URWB-7-29
URWB-1
URWB-2
NOTE: • The second number listed in the model designates the basket’s handle height (eg, URWB-7- 18 has an 18" handle height)
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